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【新文速递】2025年3月21日复合材料SCI期刊最新文章

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今日更新:Composite Structures 6 篇,Composites Part A: Applied Science and Manufacturing 4 篇,Composites Part B: Engineering 5 篇

Composite Structures

Impact of delamination on mechanical performance of glass fiber-reinforced composites by experiments and data-driven model

Zhang Senlin, Wu Zhen, Xu Lingbo

doi:10.1016/j.compstruct.2025.119068

分层对玻璃纤维增强复合材料力学性能影响的实验与数据驱动模型

Delamination is usually induced by the manufacturing process and extreme external loads, which significantly threaten the load-bearing capacity of the structures. To reduce the influence of delamination, it is desired to investigate the influencing mechanism of delamination on the mechanical performance of the composite laminates. To this end, 14 types of glass fiber-reinforced polymers (GFRP) unidirectional composite plates with or without circular delamination are fabricated, in which the delaminations are designed in different diameters and locations along the thickness. Subsequently, the static three-point bending tests are performed, in which the test techniques including high-speed camera, digital image correlation (DIC), scanning electron microscope (SEM), and metallographic microscope are employed to measure the damage behaviors. When delamination is close to the upper surface, the experiments show that the layers between the delamination and the upper surface will occur local buckling with the increase of the delamination scale. Local buckling will accelerate delamination growth, whereas such an issue is scarcely reported in the published literature. In addition, the fiber bridging phenomenon can also be observed, which should be considered in the numerical analysis. Compared to the intact specimen, the bending strengths of the specimens with delamination at the location close to the upper surface are reduced by between 12.22% and 30.46%, while those of the specimens with delamination at the location close to the bottom surface are reduced by between 4.56% and 17.08%. To explore more influences of delamination on bending behaviors, an artificial neural network model (ANNM) has been constructed, which can quickly and accurately predict the bending strength of such structures. Such a method will be employed to investigate the bending strength degradation with different delamination sizes.

脱层通常是由制造过程和极端外部荷载引起的,严重威胁结构的承载能力。为了减小分层对复合材料层合板力学性能的影响,需要研究分层对复合材料层合板力学性能的影响机理。为此,制作了14种具有或不具有圆形分层的玻璃纤维增强聚合物(GFRP)单向复合材料板,其中分层沿厚度方向设计为不同直径和位置。随后进行了静态三点弯曲试验,采用高速摄像、数字图像相关(DIC)、扫描电镜(SEM)和金相显微镜等测试技术对试件的损伤行为进行了测量。实验表明,当分层靠近上表面时,随着分层规模的增大,分层与上表面之间的层将发生局部屈曲。局部屈曲会加速分层生长,而这一问题在已发表的文献中很少报道。此外,还可以观察到光纤桥接现象,这在数值分析中应予以考虑。与完整试件相比,靠近上表面发生分层的试件抗弯强度降低了12.22% ~ 30.46%,而靠近下表面发生分层的试件抗弯强度降低了4.56% ~ 17.08%。为了探索分层对弯曲行为的更多影响,构建了人工神经网络模型(ANNM),该模型可以快速准确地预测此类结构的弯曲强度。该方法将用于研究不同分层尺寸下的弯曲强度退化。


Extended refined zigzag theory accounting for two-dimensional thermoelastic deformations in thick composite and sandwich beams

Heinz Wimmer, Alexander Tessler, Christian Celigoj

doi:10.1016/j.compstruct.2025.119076

考虑厚复合材料和夹层梁二维热弹性变形的扩展精炼之字形理论

The Extended Refined Zigzag Theory (RZT-E) is introduced for the linear elastic analysis of composite and sandwich beams under static and thermal loads. Building on the Refined Zigzag Theory (RZT), RZT-E incorporates a cubic and zigzag variation for axial displacement and a parabolic and zigzag approximation for transverse displacement, enabling higher-order deformation effects and thickness-stretch modes. These enhancements improve accuracy, particularly for beams with varying material properties and thermal gradients. The mechanical loading includes arbitrary transverse normal and shear tractions applied to the top and bottom surfaces, while thermal loads are modelled using a piecewise linear through-thickness function, accounting for zigzag variations from transient thermal analyses. The formulation involves seven independent kinematic variables, regardless of the number of layers, and employs the virtual work principle to derive seven equilibrium equations with consistent boundary conditions. Analytical solutions are provided for simply supported beams under transverse pressure, shear tractions, and varying thermal loads. Transverse shear and normal stresses are calculated using two-dimensional Cauchy equilibrium equations during post-processing. RZT-E shows improved accuracy over RZT, particularly for cases with significant material or thermal variations. It eliminates the need for shear correction factors and is ideally suited for the development of efficient C0-continuous finite elements.

将扩展精细之字形理论(RZT-E)应用于复合材料和夹层梁在静载荷和热载荷作用下的线弹性分析。在精细化之字形理论(RZT)的基础上,RZT- e结合了轴向位移的立方和之字形变化,以及横向位移的抛物线和之字形近似,实现了高阶变形效果和厚度-拉伸模式。这些改进提高了精度,特别是对于具有不同材料特性和热梯度的光束。机械载荷包括施加在顶部和底部表面的任意横向法向和剪切牵引力,而热载荷使用分段线性贯穿厚度函数建模,考虑瞬态热分析的之字形变化。该公式涉及7个独立的运动变量,与层数无关,并利用虚功原理推导出7个边界条件一致的平衡方程。给出了简支梁在横向压力、剪切牵引力和不同热载荷作用下的解析解。在后处理过程中,利用二维柯西平衡方程计算横向剪应力和正应力。RZT- e显示出比RZT更高的精度,特别是对于具有显著材料或热变化的情况。它消除了剪切校正因子的需要,非常适合于开发高效的c0连续有限元。


Mode I delamination propagation of thermoplastic composite laminate at different temperatures: Experimental and numerical simulation

Zhaoxin Yun, Shaowei Zhu, Liming Chen, Xin Pan, Jianqiang Deng, Hangyu Fan, Weiguo Li

doi:10.1016/j.compstruct.2025.119096

热塑性复合材料层合板在不同温度下的I型分层扩展:实验与数值模拟

Thermoplastic composites, appreciated for their lightweight, high specific strength, excellent energy absorption, and crash resistance, are gaining popularity in aerospace, automotive, and marine industries. High-temperature environments can lead to the degradation of inter-laminar stresses and component performance. To assure the credible application of thermoplastic composites during service environments, an in-depth analyze of the relationship between the inter-laminar properties and temperature is essential. In this study, the effect of temperature on the process of delamination propagation in thermoplastic composite structures was analyzed by performing delamination propagation tests of double cantilever beam (DCB) at different temperatures. The results show that temperature has an important effect on fracture toughness, delamination propagation rate, delamination propagation resistance curve (R-curve), and the number of fiber bridges. The bridging traction at the interface of the thermoplastic composite plate decreases with increasing temperature. The fracture toughness G_I were reduced by 67.5%, 72.4% and 85.1% at temperatures of 40℃, 60℃ and 80℃, respectively, compared to the room temperature. Finally, the obtained traction-separation relationship was integrated into trilinear cohesive zone mode considering the effect of temperature. The numerical results were agreement with the experimental results, evidencing that the proposed trilinear cohesive zone mode was suitable for modeling the delamination propagation of thermoplastic composite laminates at high temperatures.

热塑性复合材料因其重量轻、比强度高、能量吸收性能优异以及抗冲击性能良好而备受青睐,在航空航天、汽车和船舶工业中越来越受欢迎。高温环境会导致层间应力和部件性能的退化。为了确保热塑性复合材料在服役环境中的可靠应用,深入分析层间性能与温度之间的关系至关重要。在本研究中,通过在不同温度下进行双悬臂梁(DCB)的分层扩展试验,分析了温度对热塑性复合材料结构分层扩展过程的影响。结果表明,温度对断裂韧性、分层扩展速率、分层扩展阻力曲线(R 曲线)以及纤维桥的数量有重要影响。热塑性复合材料板界面处的桥接牵引力随温度升高而降低。在 40℃、60℃ 和 80℃ 时,断裂韧性 G_I 分别比室温降低了 67.5%、72.4% 和 85.1%。最后,将获得的牵引分离关系整合到考虑温度影响的三线性粘结区模型中。数值结果与实验结果一致,表明所提出的三线性粘结区模型适用于高温下热塑性复合材料层合板脱层扩展的建模。


The R-functions combined with the Ritz method: An assessment on the integration schemes

R. Vescovini

doi:10.1016/j.compstruct.2025.119066

r函数与Ritz方法的结合:对积分方案的评价

This work introduces a method based on the combination of the R-functions and the Ritz method for the static and free vibration analysis of plates, overcoming several limitations commonly associated with Ritz-based approaches. The proposed method enables the study of arbitrary geometries, boundary conditions, and loading configurations while also allowing for the analysis of plates with spatially varying stiffness distributions. The study focuses on the integration techniques employed to construct the governing equations, proposing a novel sub-cell representation method. This approach ensures both robustness and simplicity in implementation, while providing an accurate domain representation and enhanced computational efficiency. Through a series of representative numerical examples and comparisons with benchmark solutions, the influence of integration techniques on solution accuracy and the Ritz upper bound property is examined. The results demonstrate the superior performance of the proposed methodology compared to existing techniques, establishing it as a promising alternative for structural analysis applications.

这项工作介绍了一种基于r函数和里兹方法相结合的方法,用于板的静态和自由振动分析,克服了通常与里兹方法相关的几个限制。提出的方法能够研究任意几何形状,边界条件和加载配置,同时也允许分析具有空间变化刚度分布的板。研究了用于构造控制方程的积分技术,提出了一种新的子单元表示方法。这种方法既保证了鲁棒性,又保证了实现的简单性,同时提供了准确的领域表示,提高了计算效率。通过一系列有代表性的数值算例和与基准解的比较,考察了积分技术对解精度和Ritz上界性质的影响。结果表明,与现有技术相比,所提出的方法具有优越的性能,使其成为结构分析应用的有前途的替代方案。


Collaborative control of crack guiding and trapping in bioinspired interfaces on effective toughness

Shihan Man, Hongjun Yu, Jianshan Wang

doi:10.1016/j.compstruct.2025.119094

仿生界面裂缝引导与捕获对有效韧性的协同控制

Interface phases are frequently employed to allow deformation and energy absorption to improve the toughness of biological materials. To explore the design space, a combination of the phase field model and 3D printing is adopted to investigate the fracture behaviors of the interface phase and the effective toughness of bioinspired materials. For the heterogeneous interface phase with smooth Young’s modulus, the period number of the smoothing modulation of Young’s modulus is positively correlated with the far-field J while it has a slight influence on the near-tip J. It indicates that effective toughness can be enhanced by increasing the period number of Young’s modulus. In the case where two Young’s moduli alternate along the interface, the effective toughness is highly dependent on the inclined angle of the compliant-to-stiff interface due to stress fluctuations caused by mismatched elastic parameters and crack nucleation. The experimental test of a 3D-printed bioinspired gradient interface indicates that weak interface phases guide crack propagation while strong interface phases trap cracks. For the structured interface phase, interlocking regions prevent the crack from continuing to propagate and the effective toughness exhibits the directional asymmetry. In all, crack guiding and trapping in the interface phase collaboratively control the effective toughness.

界面相经常用于允许变形和能量吸收,以提高生物材料的韧性。为了探索设计空间,采用相场模型与3D打印相结合的方法研究仿生材料界面相的断裂行为和有效韧性。对于光滑杨氏模量的非均质界面相,杨氏模量的平滑调制周期数与远场J呈正相关,而对近端J的影响较小,表明增加杨氏模量周期数可以提高有效韧性。在两个杨氏模量沿界面交替的情况下,由于弹性参数不匹配和裂纹成核引起的应力波动,有效韧性高度依赖于柔硬界面的倾斜角。3d打印仿生梯度界面的实验测试表明,弱界面相引导裂纹扩展,强界面相捕获裂纹。对于结构界面相,联锁区阻止裂纹继续扩展,有效韧性表现出方向不对称。总而言之,界面相的裂纹引导和俘获共同控制着有效韧性。


Microstructure formation and friction and wear properties of WC steel matrix configuration composites with different matrices

Zulai Li, Yifan Shi, Fei Zhang, He Wei, Zhixiang Yang, Lin Yang, Quan Shan

doi:10.1016/j.compstruct.2025.119098

不同基体WC钢基组态复合材料的显微组织形成及摩擦磨损性能

The impact of diverse matrices on the microstructure and friction wear characteristics of WC matrix composites has been the subject of investigation. In this study, three types of WC matrix composites with different matrices compositions were prepared using the casting infiltration method. The matrices employed were high manganese steel, high chromium cast iron, and high carbon steel. The microstructure and phase composition of the WC steel composites with different matrices have been investigated using a range of analytical techniques, including scanning electron microscopy (SEM), energy spectroscopy (EDS), X-ray diffraction (XRD), electron backscatter diffraction (EBSD) and field transmission electron microscopy (HRTEM). This paper presents the findings of an investigation into the friction and wear properties of different matrices WC steel matrix composites. The high manganese steel sample is primarily composed of α-Fe, Fe3W3C, and Cr7C3, while the high chromium cast iron and high carbon steel specimen are predominantly constituted by α-Fe, Fe6W6C, and Cr7C3. The Fe6W6C phase formed in the high carbon steel sample exhibits both [1, 1, −1] and [-1,1–6] as the zone axis. The hardness, friction coefficient and wear rate of the high carbon steel samples were superior, with values of 751.13 HV, 0.60 and 10.3110-5mm3/(Nm) respectively. Under identical conditions, the wear resistance is fourfold that of the high manganese steel sample and 70 % that of the high chromium cast iron sample. The superior wear resistance of the high carbon steel specimen is likely attributable to the distinctive shape and orientation of the Fe6W6C composite zone.

不同基体对WC基复合材料显微组织和摩擦磨损特性的影响一直是人们研究的课题。本研究采用铸造浸渗法制备了三种不同基体组成的WC基复合材料。采用的基体有高锰钢、高铬铸铁和高碳钢。采用扫描电镜(SEM)、能谱(EDS)、x射线衍射(XRD)、电子背散射衍射(EBSD)和场透射电镜(HRTEM)等分析技术研究了不同基体WC钢复合材料的微观结构和相组成。本文介绍了不同基体WC -钢基复合材料摩擦磨损性能的研究结果。高锰钢试样主要由α-Fe、Fe3W3C和Cr7C3组成,高铬铸铁和高碳钢试样主要由α-Fe、Fe6W6C和Cr7C3组成。高碳钢试样中形成的Fe6W6C相以[1,1,−1]和[-1,1 - 6]为区轴。高碳钢试样的硬度、摩擦系数和磨损率均较好,分别为751.13 HV、0.60和10.3110-5mm3/(Nm)。在相同条件下,其耐磨性是高锰钢试样的4倍,是高铬铸铁试样的70 %。高碳钢试样的优异耐磨性可能与Fe6W6C复合区独特的形状和取向有关。


Composites Part A: Applied Science and Manufacturing

Review on the automated fiber placement process for the aero-engine composite fan blade and its feasibility in element level

He Zhou, Xiaoqiang Li, Chengjie Shao, Xiaobing Li, Yong Li, Dongsheng Li, Jinzhang Feng, Xilun Ding, Yu Zhu

doi:10.1016/j.compositesa.2025.108875

航空发动机复合材料风扇叶片纤维自动铺放工艺及其在元件层面的可行性综述

The application of carbon fiber-reinforced polymer matrix composite (CFRP) fan blades is crucial for weight reduction in high bypass ratio turbofan aircraft engines. Automated fiber placement (AFP) has the greatest potential for automating the production of CFRP fan blades. To help achieve high manufacturing quality and stability of fan blades, this review summarizes the key areas of AFP forming fan blades and generates an overall understanding of the key scientific challenges. Based on these understandings, an integrated research and development method for AFP (IRDM-AFP) is proposed, integrating virtual and measured data-driven modeling methods for parameter optimization to assist the manufacturing of high shape accuracy and performance of fan blades. The feasibility and necessity of IRDM-AFP is demonstrated through a preliminary study of AFP forming experiment for fan blade in an element level. This review provides a promising method for subsequent research and applications on AFP forming of CFRP fan blades.

碳纤维增强聚合物基复合材料(CFRP)风扇叶片的应用是大涵道比涡扇航空发动机减重的关键。自动化纤维放置(AFP)在CFRP风扇叶片的自动化生产中具有最大的潜力。为了实现风扇叶片的高制造质量和稳定性,本文总结了AFP成形风扇叶片的关键领域,并对关键的科学挑战进行了全面的了解。在此基础上,提出了一种综合研发方法(IRDM-AFP),将虚拟和实测数据驱动建模方法相结合,进行参数优化,以帮助制造高形状精度和高性能的风扇叶片。通过构件级风机叶片AFP成形试验的初步研究,论证了IRDM-AFP成形的可行性和必要性。本文的研究为碳纤维布风机叶片AFP成形的后续研究和应用提供了一种有前景的方法。


Continuum damage modeling of unidirectional 3D-printed composites under longitudinal tension

E. Polyzos, I.A. Rodrigues Lopes, P.P. Camanho, D. Van Hemelrijck, L. Pyl

doi:10.1016/j.compositesa.2025.108850

单向3d打印复合材料纵向拉伸连续损伤建模

This work presents a two-scale modeling approach for simulating the progressive damage behavior of unidirectional 3D-printed composites reinforced with continuous fibers. The approach utilizes a semi-analytical method, combining analytical homogenization at the micro-scale and finite element modeling at the macro-scale. At the micro-scale, the analytical model incorporates weakest link theory and Weibull statistics to account for fiber damage. At the macro-scale, a novel method based on continuum damage mechanics (CDM) is developed to consider damage evolution. The two-scale modeling approach is compared to experimental results of tensile and open-hole tests of 3D-printed composites reinforced with continuous carbon fibers. The comparison demonstrates that the two-scale modeling approach captures well the complex mechanical behavior of unidirectional 3D-printed composites.

这项工作提出了一种双尺度建模方法来模拟连续纤维增强的单向3d打印复合材料的渐进损伤行为。该方法采用半解析方法,结合微观尺度的解析均匀化和宏观尺度的有限元建模。在微观尺度上,分析模型结合了最薄弱环节理论和威布尔统计来解释纤维损伤。在宏观尺度上,基于连续损伤力学(CDM)提出了一种考虑损伤演化的新方法。将双尺度建模方法与连续碳纤维增强3d打印复合材料的拉伸和开孔试验结果进行了对比。对比表明,双尺度建模方法能够很好地捕捉到单向3d打印复合材料的复杂力学行为。


Dynamic analysis of composite laminated sandwich plates with graphene-reinforced magnetorheological elastomer: Numerical and experimental study

Purushothaman Selvaraj, Ramesh Babu Vemuluri

doi:10.1016/j.compositesa.2025.108874

 

石墨烯增强磁流变弹性体复合材料夹层板动力分析:数值与实验研究

This study investigates the dynamic characteristics of composite laminated magnetorheological elastomer (MRE) sandwich plates, both with and without graphene in theMRE core. First, the composite laminated face sheets, MRE core, and graphene-reinforced MRE (GMRE) core are prepared. Then laminated composite MRE sandwich plates (MRESP) and graphene-reinforced MRE sandwich plates (GMRESP) are fabricated, and the natural frequencies of the sandwich plates are determined experimentally with various magnetic fields under clamped-free (CF) boundary conditions. The governing differential equations for the composite laminated MRESP and GMRESP are derived using classical laminated plate theory (CLPT) and solved using Lagrange formulation. Numerical simulation has been conducted using MATLAB, results are validated with experimental results and available literature. Further, the influence of various parameters on MRESP and GMRESP dynamic behaviour was investigated.The GMRESP and MRESP natural frequencies exhibit an increase of 30.29 % and 26.51 %, respectively, as the magnetic field increased from 0G to 300G.

本研究研究了复合材料层压磁流变弹性体(MRE)夹层板的动态特性,其中MRE芯中有石墨烯和没有石墨烯。首先,制备了复合层压片、MRE芯和石墨烯增强MRE芯。然后制备了层合复合MRE夹层板(MRESP)和石墨烯增强MRE夹层板(GMRESP),并在无箝位(CF)边界条件下实验测定了夹层板在不同磁场下的固有频率。利用经典叠合板理论(CLPT)推导了复合材料MRESP和GMRESP的控制微分方程,并用拉格朗日公式求解。利用MATLAB进行了数值模拟,并与实验结果和文献进行了验证。进一步研究了各参数对MRESP和GMRESP动力性能的影响。当磁场强度从0G增加到300G时,GMRESP和MRESP的固有频率分别增加30.29 %和26.51 %。


Enhancing the heat resistance, dielectric properties, and flame retardancy of self-curing silicon-based phthalonitrile/quartz composites for a rapid hot-melt prepreg process

Yabin Zhang, Jiaming Wang, Xuedong Wu, Linyan Zhu, Wenguang Zhang, Lishuai Zong, Jinyan Wang, Xigao Jian

doi:10.1016/j.compositesa.2025.108876

 

提高自固化硅基邻苯二腈/石英复合材料的耐热性、介电性能和阻燃性,用于快速热熔预浸工艺

The robust operation of electromagnetic waves in communication systems with extreme temperatures relies on high-temperature resistant wave-transparent composites, with organic resin matrix being a pivotal constituent. Enhancing the heat resistance of resins while maintaining excellent processability poses a significant challenge. Herein, a novel “rigid-in-flexible” self-curing silicon-basedsilicon-basedphthalonitrile monomer containing phenylacetylene backbone (Si-ALK-PN) was designed. The silazane component disrupts the crystallinity in Si-ALK-PN, resulting in a characteristic of low viscosity (0.3 Pa·s) and extended processing window (>3h). After curing at 450 °C, the resin, namely Si-ALK-PN-450 °C, demonstrated exceptional thermal stability (T 5% = 631 °C) and thermo-oxidative stability (T 5% = 560 °C). Their quartz fiber-infused composites (Si-ALK-PNs/QF) were manufactured through a straightforward melt processing approach. Upon post-curing at 450 °C, Si-ALK-PN-450 °C/QF exhibited elevated glass transition temperature, flexural strength, and consistent dielectric properties across a wide temperature ranging from 25 °C to 600 °C. Especially, it exhibited excellent flame retardancy as well, stemming from release of eco-friendlyeco-friendly inert gases (NH3) and the high thermal stability of N-enriched all-aromatic PN resin. The design concept of “rigid-in-flexible”, along with the multi-functional group co-curing strategy, offers a promising solution for addressing the trade-off between processing and heat resistance in resins, extending beyond PN resins.

电磁波在极端温度通信系统中的稳健运行依赖于耐高温波透明复合材料,其中有机树脂基体是关键成分。提高树脂的耐热性,同时保持良好的加工性能是一个重大的挑战。本文设计了一种新型的含有苯乙炔骨架(Si-ALK-PN)的“刚柔相接”自固化硅基酞腈单体。硅氮烷组分破坏了Si-ALK-PN的结晶度,导致其具有低粘度(0.3 Pa·s)和延长加工窗口(bbb3h)的特性。在450 °C固化后,树脂Si-ALK-PN-450 °C表现出优异的热稳定性(T 5% = 631 °C)和热氧化稳定性(T 5% =  560°C)。他们的石英纤维注入复合材料(Si-ALK-PNs/QF)是通过直接的熔融加工方法制造的。在450 °C固化后,Si-ALK-PN-450 °C/QF在25 °C至600 °C的宽温度范围内表现出更高的玻璃化转变温度、弯曲强度和一致的介电性能。特别是由于其释放的环保惰性气体(NH3)和富n全芳PN树脂的高热稳定性,使其具有优异的阻燃性。“刚柔相接”的设计理念,以及多功能基团共固化策略,为解决树脂加工和耐热性之间的权衡提供了一个有前途的解决方案,延伸到PN树脂之外。


Composites Part B: Engineering

Anisotropic topology optimization and 3D printing for composite structures with tailored continuous carbon fiber paths

Thuan Ho-Nguyen-Tan, Young Jae Kim, Geun Sik Shin, Jun Yeon Hwang, Minkook Kim, Soon Ho Yoon

doi:10.1016/j.compositesb.2025.112371

 

具有定制连续碳纤维路径的复合材料结构的各向异性拓扑优化和3D打印

This paper presents an integration of level set-based anisotropic topology optimization and 3D printing for designing continuous carbon fiber (CCF)-reinforced polymer composite structures. During the optimization process, geometric boundaries of the composite structure are updated by solving a reaction–diffusion equation. Based on these boundaries, the fast marching algorithm is employed to generate tailored CCF paths across the structural domain. This approach ensures consistency of the fiber path layout in the numerical topology optimization and the corresponding 3D-printed model. To validate performance, the 3D-printed composite structure using tailored CCF paths is compared with structures using fixed fiber paths orientations of 0°, 30°, 45°, and 60°, respectively. The numerical findings closely align with the experimental results for all study cases. Furthermore, the topology-optimized structure with tailored CCF paths exhibits superior performance.

将基于水平集的各向异性拓扑优化与3D打印相结合,设计连续碳纤维增强聚合物复合材料结构。在优化过程中,通过求解反应扩散方程更新复合材料结构的几何边界。基于这些边界,采用快速行进算法生成跨结构域的定制CCF路径。该方法保证了数值拓扑优化中的光纤路径布局与相应的3d打印模型的一致性。为了验证性能,将使用定制CCF路径的3d打印复合材料结构与使用固定光纤路径方向分别为0°,30°,45°和60°的结构进行了比较。数值结果与实验结果吻合较好。此外,具有定制CCF路径的拓扑优化结构表现出优异的性能。


Direct Growth of Hierarchical Nickel Tin Cobalt Sulfide Thin Film on Ni Foam as a High-Performance Electrode for Hybrid Supercapacitor

Ayat Ibrahim, Ahmed Bahrawy, M.M. El-Rabiei, Hemdan S.H. Mohamed, Gomaa Khabiri

doi:10.1016/j.compositesb.2025.112420

 

在泡沫镍上直接生长镍锡钴硫化层薄膜作为高性能杂化超级电容器电极

This study unveils an innovative approach for fabricating high-performance Nickel-Tin-Cobalt sulfide (NTCS) on Ni foam (NF) substrates as a ternary sulfide, shifting the boundaries of supercapacitors (SCs) technology towards economic efficiency. The successive ionic layer adsorption and reaction (SILAR) technique is used to prepare a range of NTCS thin films, as battery like electrode, and the optimized NTCS3@NF electrode displayed exceptional results, overtaking all previously reported ternary sulfides. The NTCS3@NF electrode achieved an impressive specific capacity (Cs) of 1708 C/g at 5 A/g, with 100% capacity retention and coulombic efficiency after 20,000 cycles. The superior performance of the introduced electrodes is attributed to the effective direct growth of thin film over an excellent conductive substrate and avoiding creating dead surface area by using polymer binders. The inherent connection between the prepared thin film and substrate decreases the overall resistance and facilitates electron transfer across the interface. Also, the thin film porosity helps in effective ion diffusion between the electrode/electrolyte interface. Moreover, the NTCS3@NF//Activated Carbon (AC)@NF hybrid supercapacitor device (HSC) delivered an outstanding energy density (ED) of 20 Wh/kg and a power density (PD) of 12,909 W/kg at 10 A/g, retaining 76% capacity and 81.2% coulombic efficiency even after 100,000 cycles, surpassing the performance of leading HSCs. These findings position NTCS as a potential material for next-generation supercapacitors and economical energy storage applications.

这项研究揭示了一种创新的方法,可以在Ni泡沫(NF)衬底上制造高性能的镍锡钴硫化物(NTCS)作为三元硫化物,将超级电容器(SCs)技术的界限转向经济效率。采用连续离子层吸附和反应(SILAR)技术制备了一系列NTCS薄膜,作为电池样电极,优化后的NTCS3@NF电极显示出优异的效果,超过了之前报道的所有三元硫化物。NTCS3@NF电极在5 A/g下获得了令人印象深刻的1708 C/g比容量(Cs),在20,000次循环后保持100%的容量和库仑效率。引入的电极的优越性能归因于薄膜在优良导电衬底上的有效直接生长,并通过使用聚合物粘合剂避免产生死表面积。所制备的薄膜和衬底之间的固有连接降低了总电阻并促进了电子在界面上的转移。此外,薄膜孔隙有助于在电极/电解质界面之间有效的离子扩散。此外,NTCS3@NF//活性炭(AC)@NF混合超级电容器装置(HSC)在10 a /g下具有20 Wh/kg的能量密度(ED)和12909 W/kg的功率密度(PD),即使在10万次循环后仍保持76%的容量和81.2%的库仑效率,超过了领先的HSC性能。这些发现使NTCS成为下一代超级电容器和经济储能应用的潜在材料。


Machine learning powered inverse design for strain fields of hierarchical architectures

Liuchao Jin, Shouyi Yu, Jianxiang Cheng, Zhigang Liu, Kang Zhang, Sicong Zhou, Xiangnan He, Guoquan Xie, Mahdi Bodaghi, Qi Ge, Wei-Hsin Liao

doi:10.1016/j.compositesb.2025.112372

机器学习支持分层结构应变场的反设计

Hierarchical architectures are complex structures composed of multiple materials arranged at a microstructural level to achieve specific macroscopic properties. Despite the advantages offered by hierarchical architectures which are offering broad design freedom, this extensive design space also poses significant challenges for inverse designing hierarchical architectures. This paper addresses the inverse design of strain fields for hierarchical architectures by integrating efficient forward prediction with precise inverse optimization. Forward prediction models are developed to accurately predict the physical properties and performance metrics of these materials, while inverse optimization algorithms determine the optimal material distribution to achieve desired outcomes. We propose a machine learning approach that utilizes a recurrent neural network (RNN)-based forward prediction model trained on finite element analysis data, achieving over 99% accuracy. An evolutionary algorithm-based inverse optimization model is then used to identify the optimal material configuration to reach the desired strain fields. The results, validated through simulation and experimental testing, demonstrate the potential of machine learning to accelerate the design and optimization of strain fields in hierarchical architectures, paving the way for advanced material applications in the fields of aerospace engineering, biomedical devices, robotics, structural engineering, and energy storage systems.

分层结构是由多种材料在微观结构水平上排列而成的复杂结构,以达到特定的宏观性能。尽管分层体系结构提供了广泛的设计自由度,但这种广泛的设计空间也对分层体系结构的逆向设计提出了重大挑战。本文将有效的正演预测与精确的反优化相结合,研究了分层结构应变场的反设计。开发正向预测模型来准确预测这些材料的物理性质和性能指标,而反向优化算法确定最佳材料分布以实现预期结果。我们提出了一种机器学习方法,该方法利用基于循环神经网络(RNN)的前向预测模型训练有限元分析数据,达到99%以上的准确率。然后使用基于进化算法的逆优化模型来确定达到所需应变场的最佳材料配置。通过仿真和实验测试验证的结果表明,机器学习在加速分层架构中应变场的设计和优化方面具有潜力,为航空航天工程、生物医学设备、机器人技术、结构工程和储能系统等领域的先进材料应用铺平了道路。


Ultra-wear-resistant high-entropy nanocomposite through gradient nanograined glaze-layer at 1000°C

Yushan Geng, Jianbao Zhang, Hang Wang, Jiao Chen, Hao Gong, Dongsheng Yang, Jun Cheng, Yong Yang, Jun Yang, Weimin Liu

doi:10.1016/j.compositesb.2025.112419

在1000℃下通过梯度纳米晶釉层制备超耐磨高熵纳米复合材料

The development of ultra-wear-resistant metallic materials capable of withstanding extreme temperatures remains a critical challenge in advancing tribological systems for aerospace, energy, and manufacturing industries. Here, we introduce a Co25Ni23Cr20Fe20Ti6Al4B2 crystal-glass high-entropy nanocomposite, engineered with a high density of hierarchical nanoprecipitates. At 1000°C, this material demonstrates an unprecedented negative wear rate of -2.3 × 10-6 mm3/Nm, surpassing state-of-the-art superalloys and intermetallic composites, while maintaining a low coefficient of friction of 0.26, comparable to advanced ceramic lubricants. This exceptional performance stems from a gradient nanograined glaze layer that dissipates frictional strain and suppresses brittle cracking and spalling of metallic oxides in the tribo-layer. Our findings expand the design space for high-entropy alloys and establish a scalable framework for developing next-generation ultra-durable materials for extreme environments.

开发能够承受极端温度的超耐磨金属材料仍然是推进航空航天、能源和制造业摩擦学系统的关键挑战。在这里,我们介绍了Co25Ni23Cr20Fe20Ti6Al4B2晶体玻璃高熵纳米复合材料,具有高密度的分层纳米沉淀物。在1000°C时,该材料表现出前所未有的负磨损率-2.3 × 10-6 mm3/Nm,超过了最先进的高温合金和金属间复合材料,同时保持0.26的低摩擦系数,与先进的陶瓷润滑剂相当。这种优异的性能源于纳米级渐变釉层,它可以消除摩擦应变,抑制摩擦层中金属氧化物的脆性开裂和剥落。我们的研究结果扩大了高熵合金的设计空间,并为开发下一代极端环境超耐用材料建立了可扩展的框架。


A Step Toward Digital Twin Accuracy in Composite Manufacturing: Pioneering Contour Method in Polymer Composites

Praveen K. R, Fabien Lefebvre, Foroogh Hosseinzadeh, John Bouchard, Damien Guillon

doi:10.1016/j.compositesb.2025.112422

迈向复合材料制造中数字孪生精度的一步:聚合物复合材料的开创性轮廓法

Digital twinning is revolutionizing composite manufacturing by optimizing product design and enhancing structural integrity through total stress assessment. However, accurately validating residual stress in numerical simulations remains a significant challenge. The present research pioneers the application of the contour method to non-conductive polymer composite materials using diamond wire cutting, breaking away from its traditional use on conductive materials. It establishes a robust experimental framework for assessing and refining numerical simulations in digital twinning of composite structures. A simple epoxy-carbon fiber reinforced cross-ply laminate with unbalanced asymmetric layup is employed in this study. It is ensured the material is elastically deformed during cutting by comparing the operating temperature and the glass transition temperature determined using Differential Scanning Calorimetry. The cut surfaces are thoroughly assessed using optical, confocal, scanning electron microscopy and high-resolution surface topological scanning to validate the contour method assumptions. This includes characterization of the microstructure, material defects and cutting artefacts affecting the deformation topology of the cut surfaces. The paper sets a minimum resolvable length scale for residual stress, considering the size of constituents and surface roughness caused by diamond wire cutting. Finally, through thickness Residual stresses of cross ply laminate measured by the Contour Method is presented and validated against Pulse-method based slitting analysis.

数字孪生通过优化产品设计和通过总应力评估提高结构完整性,正在彻底改变复合材料制造。然而,在数值模拟中准确验证残余应力仍然是一个重大挑战。本研究突破了轮廓法在导电材料上的传统应用,首次将轮廓法应用于利用金刚石线切割的非导电聚合物复合材料上。为评价和完善复合材料结构数字孪生的数值模拟建立了一个可靠的实验框架。本研究采用一种简单的不平衡不对称层合环氧碳纤维增强交叉层合板。通过比较操作温度和差示扫描量热法测定的玻璃化转变温度,确保材料在切割过程中发生弹性变形。使用光学、共聚焦、扫描电子显微镜和高分辨率表面拓扑扫描彻底评估切割表面,以验证轮廓方法的假设。这包括表征微观结构、材料缺陷和影响切割表面变形拓扑的切割人工制品。考虑到零件的尺寸和金刚石线切割引起的表面粗糙度,设定了残余应力的最小可分解长度尺度。最后,提出了用轮廓法测量横铺层板的厚度残余应力,并与基于脉冲法的分切分析进行了验证。



来源:复合材料力学仿真Composites FEM
ACTMechanicalOpticalSystemInspire振动断裂复合材料拓扑优化光学航空航天船舶汽车电子裂纹参数优化理论控制试验
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【新文速递】2025年3月13日复合材料SCI期刊最新文章

今日更新:Composite Structures 5 篇,Composites Part B: Engineering 3 篇,Composites Science and Technology 1 篇Composite StructuresConstitutive identification of materials with different symmetry classes through a genetic algorithmMarco Colatosti, Greta Ongaro, Marco Pingaro, Patrizia Trovaluscidoi:10.1016/j.compstruct.2025.119001 基于遗传算法的不同对称类材料本构识别Composite materials play a primary role in many engineering applications. However, their mechanical description proves challenging because, at finer scales, they are characterised by the presence of significant heterogeneities in size and texture, which affect the macroscopic response of the materials. Classical continuum models are not always suitable for describing the macroscopic behaviour of such materials, especially when it is important to consider the microscopic level. To adequately address scale effects, several non-classical/non-local formulations have been proposed in the literature. Among these, the micropolar model, which is a non-local model of “implicit” type, has proven to be effective in representing the mechanical behaviour of anisotropic media, taking into account the arrangement, size, and orientation of particles. Within this context, this work focuses on modelling composites both as continuous and discrete systems, with the latter providing a finer description of the material. The aim of the study is to identify micropolar elastic constants of composite materials represented as rigid blocks and thin elastic interfaces. A heuristic optimisation approach based on the Differential Evolution algorithm is adopted to derive the constitutive micropolar parameters by exploiting the results of static and dynamic analyses performed on the discrete systems. The obtained results, for different material symmetry classes, indicate that the proposed strategies provide satisfactory outcomes, paving the way for experimental validation and potential engineering applications.复合材料在许多工程应用中起着重要作用。然而,它们的力学描述证明是具有挑战性的,因为在更细的尺度上,它们的特点是在尺寸和质地上存在显著的异质性,这会影响材料的宏观响应。经典的连续体模型并不总是适用于描述这类材料的宏观行为,特别是当它是重要的考虑微观水平。为了充分解决规模效应,文献中提出了几种非经典/非局部公式。其中,微极模型是一种“隐式”非局部模型,已被证明可以有效地表征各向异性介质的力学行为,同时考虑到颗粒的排列、大小和取向。在这种背景下,这项工作的重点是将复合材料建模为连续和离散系统,后者提供了对材料的更精细的描述。研究的目的是确定以刚性块和薄弹性界面表示的复合材料的微极性弹性常数。采用基于差分进化算法的启发式优化方法,利用对离散系统进行的静态和动态分析结果,推导出本构微极参数。对于不同的材料对称类别,所获得的结果表明,所提出的策略提供了令人满意的结果,为实验验证和潜在的工程应用铺平了道路。Simplified model for the tool-part interaction in spring-in of L-shape composite laminatesShuang Yan, Mikhail Matveev, Wenxuan Qi, Nicholas Warriordoi:10.1016/j.compstruct.2025.119022l型复合材料层合板弹簧成形过程中刀具-零件相互作用的简化模型Manufacturing of fibre-reinforced composites is often accompanied by process-induced distortions, primarily due to the anisotropy of the composites constituents (fibres and matrix), their thermo-chemical interactions, and the interaction between the composite and the tooling. Numerical models that account for these factors require extensive experimental material and process characterisation programmes before the models can be effectively used at the design stage. This paper presents experimental measurements of spring-in angles of L-shape IM7/8552 laminates cured on an aluminium mould. The curing process for L-shape laminates was simulated using the Cure Hardening Instantaneously Linear Elastic model. Tool-part interaction was characterised by fitting an analytical model to experimental measurements of warpage of flat laminates and modelled using boundary conditions designed to avoid the need for explicit modelling of the tooling. The spring-in angles predicted by the proposed simulation framework were within 0.5° of the experimental results for the range of geometries considered. The simulations provided insights into the effects of specimen design (corner radius, flange length, and lay-up) as well as tool-part interaction on the total spring-in angle. It was shown that tool-part interaction significantly contributes to the spring-in angle, particularly in specimens with larger flange lengths.纤维增强复合材料的制造过程通常会伴随工艺引起的变形,这主要是由于复合材料的各向异性(纤维和基体)、它们的热化学相互作用以及复合材料与模具之间的相互作用所致。考虑到这些因素的数值模型在设计阶段有效使用之前,需要进行大量的实验材料和工艺特性表征工作。本文介绍了在铝模具上固化 L 形 IM7/8552 层合板的回弹角实验测量结果。使用固化硬化瞬时线弹性模型对 L 形层合板的固化过程进行了模拟。通过将分析模型与平板层合板翘曲的实验测量结果进行拟合来表征模具与零件之间的相互作用,并使用边界条件来模拟这种相互作用,从而避免了对模具进行显式建模的需要。所提出的模拟框架预测的回弹角与所考虑的几何形状范围内的实验结果相差在 0.5°以内。这些模拟为试样设计(圆角半径、法兰长度和铺层)以及模具与零件之间的相互作用对总回弹角的影响提供了见解。结果表明,模具与零件之间的相互作用对回弹角有显著影响,尤其是在法兰长度较大的试样中。Differential evolution algorithm and artificial neural network surrogate model for functionally graded material homogenization and designMarek Wojciechowski, Marek Lefik, Daniela P. Bosodoi:10.1016/j.compstruct.2025.119041功能梯度材料均质与设计的差分进化算法与人工神经网络代理模型In this paper, the differential evolution (DE) algorithm is employed to design functionally graded materials (FGMs). The design problem is formulated as a constrained optimization, where the objective function represents the global requirements of the macroscopic boundary value problem (BVPm), and the constraints account for the feasibility (or manufacturability) of the generic microstructure. During optimization, the local constitutive behavior of the material, such as the components of the anisotropic effective stiffness tensor, is derived using homogenization theory, which involves solving the microscopic boundary value problem (BVPµ). Both the macro and micro problems are solved using the finite element method. To accelerate computations, artificial neural networks (ANNs), trained with pre-computed homogenization data, are used as a surrogate homogenization model for the FGM optimization process. The examples presented demonstrate that using ANNs can reduce the optimization effort by several orders of magnitude, even when accounting for the computational cost of database preparation and ANN training. The proposed approach for designing FGMs has proven to be both efficient and reliable for the considered generic microstructure and example global problems. Moreover, the method is general enough to be applied to more complex microstructures and diverse global requirements.本文将差分进化算法应用于功能梯度材料的设计。将设计问题表述为约束优化问题,其中目标函数代表宏观边值问题(BVPm)的全局要求,约束考虑通用微观结构的可行性(或可制造性)。在优化过程中,利用均质化理论推导材料的局部本构行为,如各向异性有效刚度张量的分量,这涉及到解决微观边值问题(BVPµ)。采用有限元方法解决了宏观问题和微观问题。为了加速计算,使用预先计算的均匀化数据训练的人工神经网络(ann)作为FGM优化过程的代理均匀化模型。给出的示例表明,即使考虑到数据库准备和人工神经网络训练的计算成本,使用人工神经网络也可以将优化工作量减少几个数量级。所提出的fgm设计方法已被证明是有效和可靠的,适用于所考虑的通用微观结构和示例全局问题。此外,该方法具有足够的通用性,可以应用于更复杂的微观结构和多样化的全局需求。Discrete ply modelling of aeronautical intermediate-scale notched carbon fibre reinforced thermoplastic specimens subjected to multiaxial loadingJosé M. Guerrero, Christophe Bouvet, John-Eric Dufour, Joël Serradoi:10.1016/j.compstruct.2025.119042多轴载荷下航空中型缺口碳纤维增强热塑性试样的离散层数建模Several finite element models developed at the mesoscale level are available for predicting the strength and failure progression of composite materials. However, this kind of damage models are commonly validated by comparing with typical coupon-scale testing specimens under uniaxial loading, which are not fully representative of aeronautical structures subjected to complex multiaxial loads. In this work, the Discrete Ply Model (DPM) is employed to reproduce intermediate-scale experimental tests carried out on carbon fibre reinforced thermoplastic samples, with a sharp central notch of 100 mm, tested in the VERTEX rig under tension, shear, and combined tension and shear loading. The tests show early buckling (particularly for the shear and combined cases) and development of post-buckling for almost the entire loading. The numerical results obtained demonstrate that the strengths, the fluxes as a function of the applied strains, deformed shapes, buckling modes, crack propagations and failure patterns are predicted with reasonable accuracy.在中尺度水平上开发的几种有限元模型可用于预测复合材料的强度和破坏进程。然而,这种损伤模型通常是通过与典型单轴载荷下的试件对比来验证的,不能完全代表复杂多轴载荷下航空结构的损伤模型。在这项工作中,离散层合模型(DPM)被用来重现在VERTEX平台上进行的中等规模的实验测试,这些测试是在碳纤维增强热塑性塑料样品上进行的,中心缺口为100毫米,在拉伸、剪切和拉伸和剪切组合载荷下进行的。试验表明,在几乎整个加载过程中,早期屈曲(特别是剪切和组合情况下)和后屈曲的发展。数值计算结果表明,强度、流量随外加应变、变形形态、屈曲模式、裂纹扩展和破坏模式的变化规律具有较好的预测精度。New analytical buckling solutions for non-Lévy-type graphene-reinforced composite laminated platesZixuan Wang, Dian Xu, Jinbao Li, Zhaoyang Hu, Guangping Gong, Rui Lidoi:10.1016/j.compstruct.2025.119067非l<s:1>型石墨烯增强复合材料层合板的新解析屈曲解This study explores the buckling behavior for non-Lévy-type graphene-reinforced composite (GRC) laminated thin and moderately thick plates, with novel analytical solutions derived. The material properties for GRC laminated plates are assessed through an extended Halpin-Tsai model, while the governing buckling equations are derived within a Hamiltonian framework. The difficulty of analytical solution caused by the non-Lévy-type boundary conditions (BCs) is addressed by using the symplectic superposition method. Three different graphene distributions along the thickness direction are considered. The analytical solutions in this study are well verified by the literature results or the finite element numerical results. Based on the solutions, a detailed discussion is performed on the quantitative relationships between the critical buckling loads and the modulus ratios, number of layers, aspect ratios, laying angles, graphene distribution forms, temperatures, width-to-thickness ratios, graphene volume fractions, and BCs.本研究探讨了非l<s:1>型石墨烯增强复合材料(GRC)层合薄板和中厚板的屈曲行为,并推导出新的解析解。采用扩展的Halpin-Tsai模型对GRC层合板的材料性能进行了评估,并在哈密顿框架下推导了控制屈曲方程。利用辛叠加法解决了非l<s:1>型边界条件(BCs)所引起的解析解的困难。考虑了石墨烯沿厚度方向的三种不同分布。本文的解析解得到了文献结果或有限元数值结果的较好验证。在此基础上,详细讨论了临界屈曲载荷与模量比、层数、长径比、铺设角度、石墨烯分布形式、温度、宽厚比、石墨烯体积分数和bc之间的定量关系。Composites Part B: EngineeringFFF-based 3D Printing Path Design of Interconnected Microchannel Network Inside Continuous Fibre-reinforced Composites for Thermal ManipulationNanya Li, Changkun Sun, Yongzhi Lu, Jiaming Zhang, Jidong Lidoi:10.1016/j.compositesb.2025.112391基于fff的连续纤维增强复合材料内部互联微通道网络3D打印路径设计Microchannel networks present remarkable advantages in the field of thermal management and significantly boost performance by augmenting the heat transfer capabilities of composite materials. In this study, a pioneering 3D printing path design technique based on FFF (Fused Filament Fabrication) is introduced. This innovative method enables the fabrication of microchannel networks within continuous fiber reinforced thermoplastic (CFRTP) composites without severing the fibers. Unlike traditional micro-drilling or wire embedding techniques, it has the potential to form elliptical holes with precisely oriented continuous fibers that conform to load transmission paths. Experimental results indicate that this approach can reduce the strain concentration factor of conventional circular holes by a substantial 70%. Additionally, the printing paths of multiple layers are synchronized to intricately construct interconnected and bifurcated Y-shaped microchannel networks. The integration of GaInTi liquid metal within these microchannels has led to a notable 49% enhancement in the thermal conductivity of CFRTP samples, even though the microchannel areas constitute only 1/1076 of the entire 700 mm2 testing area.微通道网络在热管理领域表现出显著的优势,并通过增强复合材料的传热能力显着提高性能。在这项研究中,介绍了一种开创性的基于FFF(熔融长丝制造)的3D打印路径设计技术。这种创新的方法可以在不切断纤维的情况下在连续纤维增强热塑性塑料(CFRTP)复合材料中制造微通道网络。与传统的微钻或线嵌入技术不同,它具有形成椭圆孔的潜力,具有精确定向的连续纤维,符合负载传输路径。实验结果表明,该方法可将传统圆孔的应变集中系数降低70%以上。此外,多层打印路径同步,以复杂地构建互连和分叉的y形微通道网络。在这些微通道中集成了GaInTi液态金属,使得CFRTP样品的热导率显著提高了49%,尽管微通道面积仅占整个700 mm2测试区域的1/1076。Optimization design of patterned rGO metasurface structures guided by electromagnetic simulation towards broadband electromagnetic wave absorptionJiatong Li, Tian Li, Jiani Du, Jinzhe Li, Tinghao Liao, Fanbin Mengdoi:10.1016/j.compositesb.2025.112378面向宽带电磁波吸收的电磁模拟引导下成型化氧化石墨烯超表面结构优化设计The traditional approach to reducing the reflection loss (RL) of microwave absorption (MA) materials involves compositional design and microstructural design. Nevertheless, this method commonly struggles to attain the desired effective absorption bandwidth (EAB), consequently constraining its practicality. In the field of radar frequency electromagnetic waves, The comprehensive strategy of combining macroscopic structural design with material composition has been proven effective in achieving broadband absorption capacity. Herein, a patterned reduced graphene oxide (rGO) based metasurface structure through electromagnetic simulation guidance has been invented, which has the characteristics of lightweight, ultra wideband and efficient MA capability. Metasurface structure was designed by introducing homocentric square shape and cross shape into gradient structure, which were named as Top homocentric square-shaped structure (T-HS), Bottom cross-shaped type structure (B-CS) and Bottom homocentric square-shaped structure (B-HS). The impedance matching and attenuation capabilities were enhanced by mutual, multiple reflections and scattering among periodic units. Therefore, the materials attained more significant MA performance at the same thickness. The simulation results revealed that the structural designs adjust the resonance frequency, leading to the formation of dual absorption peaks at 9.29 GHz and 16.02 GHz, which significantly broadened the EAB to 10.49 GHz with the RL of −75.7 dB. Furthermore, The arch experimental test confirmed the effectiveness of patterned metasurface structure design, extending the EAB from 3.29 GHz to 12.85 GHz and the RLmax from −25.20 dB to −30.75 dB. The patterned rGO metamaterials hold great promise for application in broadband electromagnetic protection.降低微波吸收材料反射损耗的传统方法包括成分设计和微结构设计。然而,这种方法通常难以获得所需的有效吸收带宽(EAB),从而限制了其实用性。在雷达频率电磁波领域,宏观结构设计与材料组成相结合的综合策略已被证明是实现宽带吸收能力的有效方法。本文通过电磁仿真制导,发明了一种基于图形化还原氧化石墨烯(rGO)的超表面结构,该结构具有轻量化、超宽带和高效毫微米性能等特点。在梯度结构中引入同心圆方形结构和十字形结构设计超表面结构,分别命名为顶部同心圆方形结构(T-HS)、底部十字形结构(B-CS)和底部同心圆方形结构(B-HS)。周期单元之间的相互、多次反射和散射增强了阻抗匹配和衰减能力。因此,在相同厚度下,材料获得了更显著的MA性能。仿真结果表明,结构设计调整了谐振频率,导致在9.29 GHz和16.02 GHz处形成双吸收峰,使EAB显着拓宽至10.49 GHz, RL为−75.7 dB。此外,拱形实验验证了图案化超表面结构设计的有效性,将EAB从3.29 GHz扩展到12.85 GHz, RLmax从- 25.20 dB扩展到- 30.75 dB。图案化氧化石墨烯超材料在宽带电磁防护中具有广阔的应用前景。Combined Experiment and Simulation on Pore Structure of Graphene Aerogel for Microwave Absorption and Thermal InsulationGuangyu Qin, Yanan Liu, Yuefeng Yan, Ziyan Cheng, Guansheng Ma, Kaili Zhang, Xiaoxiao Huangdoi:10.1016/j.compositesb.2025.112397微波吸收保温用石墨烯气凝胶孔隙结构的联合实验与模拟The configuration of pore structures is of paramount importance for the microwave absorption and thermal insulation of conductive aerogels. Nevertheless, design methodologies that rely on extensive experimental experience have limited the applicability of conductive aerogels in radar-infrared compatible stealth applications. In this study, finite element simulations of microwave absorption and heat transfer properties are conducted using a simplified two-dimensional model. The wave-absorbing and heat-insulating properties of graphene aerogel as influenced by the pore structure are accurately predicted. The preparation of foamed graphene aerogels with isolated pores was conducted using a surfactant foaming process, with the process guided by simulation predictions. The size, number, and spacing of the bubbles can be flexibly controlled to provide the aerogel with an appropriate density and porosity, which balances the contradiction between the high attenuation capability and the impedance-matching nature. This enables the foamed aerogel to achieve reflection loss of -75.5 dB and ultra-wide effective absorption bandwidth of 9.5 GHz. Furthermore, the low density and isolated pores bestow upon the aerogel material exemplary thermal insulation capabilities, which masked the radiant temperature of a hot object from 135°C to 50.8°C. This work offers novel insights and a theoretical foundation for the design of pore structures in radar-infrared compatible stealth aerogels.孔隙结构的形态对导电气凝胶的微波吸收和保温性能至关重要。然而,依赖于大量实验经验的设计方法限制了导电气凝胶在雷达-红外兼容隐身应用中的适用性。在本研究中,采用简化的二维模型对微波吸收和传热特性进行了有限元模拟。准确预测了孔隙结构对石墨烯气凝胶吸波和隔热性能的影响。在模拟预测的指导下,采用表面活性剂起泡工艺制备了具有隔离孔的泡沫石墨烯气凝胶。可以灵活控制气泡的大小、数量和间距,为气凝胶提供合适的密度和孔隙度,平衡了高衰减能力和阻抗匹配性之间的矛盾。这使得泡沫气凝胶的反射损耗达到-75.5 dB,有效吸收带宽达到9.5 GHz。此外,低密度和孤立的孔隙赋予气凝胶材料典型的隔热能力,这掩盖了从135°C到50.8°C的热物体的辐射温度。这项工作为雷达-红外兼容隐身气凝胶的孔隙结构设计提供了新的见解和理论基础。Composites Science and TechnologyThermally and magnetically tunable origami structures for electromagnetic wave absorptionZhiyang Yin, Longyu Bai, Songze Li, Yaping Li, Jie Fu, Miao Yu, Song Qidoi:10.1016/j.compscitech.2025.111154 用于电磁波吸收的热和磁可调折纸结构Metamaterial absorbers (MMAs), through artificially engineered electromagnetic properties, overcome the limitations of traditional absorbing materials, demonstrating significant advantages in lightweight design, efficiency, and customization. By integrating various dynamic tuning mechanisms, the electromagnetic properties of metamaterials can be flexibly adjusted according to external conditions to meet the requirements of different operating scenarios. This study developed an origami-inspired tunable electromagnetic wave absorption structure using shape memory polymers (SMPs) containing flake-like carbonyl iron powder (FCIP) and reduced graphene oxide (RGO). The structural parameters of the origami unit cell were optimized using a genetic algorithm to enhance its absorption bandwidth. The origami structure has a total thickness of 3.40 mm in its planar state and can achieve bidirectional switching between planar and folded states under thermal and magnetic field activation. In the folded state, it achieves an effective absorption bandwidth of 14.40 GHz within the frequency range of 3.60–18.00 GHz. The results indicate that the absorber exhibits reconfigurable shape memory properties and excellent broadband absorption characteristics under thermal and magnetic fields, offering new directions for the design and application of microwave absorbers.超材料吸波器(MMAs)通过人工设计电磁特性,克服了传统吸波材料的局限性,在轻量化设计、效率和定制化方面具有显著优势。通过集成各种动态调谐机制,可以根据外部条件灵活调整超材料的电磁特性,以满足不同操作场景的要求。本研究利用含有片状羰基铁粉(FCIP)和还原氧化石墨烯(RGO)的形状记忆聚合物(SMPs)开发了一种折纸式可调谐电磁波吸收结构。利用遗传算法优化折纸单细胞的结构参数,提高其吸收带宽。该折纸结构在平面状态下的总厚度为3.40 mm,在热和磁场激活下可实现平面和折叠状态的双向切换。在折叠状态下,在3.60-18.00 GHz的频率范围内实现了14.40 GHz的有效吸收带宽。结果表明,该吸收体具有可重构的形状记忆性能和良好的热和磁场下宽带吸收特性,为微波吸收体的设计和应用提供了新的方向。 来源:复合材料力学仿真Composites FEM

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