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【新文速递】2025年2月23日复合材料SCI期刊最新文章

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今日更新:Composite Structures 4 篇,Composites Part A: Applied Science and Manufacturing 1 篇,Composites Part B: Engineering 5 篇

Composite Structures

Free vibrations and buckling analyses of sandwich cylindrical shells with auxetic core and shape memory alloy wires reinforced face sheets

Farzan Yavari, Akbar Alibeigloo

doi:10.1016/j.compstruct.2025.118994

形状记忆合金线增强面板带辅助芯夹层圆柱壳的自由振动和屈曲分析

In this study, free vibrations and buckling analyses of cylindrical sandwich shells with an auxetic honeycomb core and shape memory alloy (SMA) wires reinforced face sheets in thermal environments were conducted. The properties of the shape memory alloy wires were calculated using the one-dimensional Brinson model. The equations of motion were derived based on classical theory, considering Von-Karman geometric nonlinearity and utilizing Hamilton’s principle. The linearized and homogenized equations of motion, obtained through the perturbation technique, were solved using the differential quadrature method to determine the structure’s natural frequency and buckling load. The results were validated by comparing them with existing literature. The effects of the geometrical parameters of the structure, the volume fraction and pre-strain of the wires, and temperature on the natural frequency, buckling load, and thermal buckling were investigated. The results showed that by embedding honeycomb cells or wires in the circumferential direction of the cylinder, high natural frequencies can be achieved, while embedding them in the longitudinal direction creates high buckling load and thermal buckling. Additionally, increasing the pre-strain and volume fraction of the wires enhances the natural frequency, buckling load, and thermal buckling.

在本研究中,对具有消声蜂窝芯的圆柱形夹层壳和形状记忆合金(SMA)丝增强面板在热环境下的自由振动和屈曲进行了分析。采用一维Brinson模型对形状记忆合金丝的性能进行了计算。在经典理论的基础上,考虑Von-Karman几何非线性,利用Hamilton原理推导出了运动方程。通过摄动技术得到线性化和均匀化的运动方程,采用微分正交法求解,确定了结构的固有频率和屈曲载荷。通过与已有文献的比较,验证了研究结果。研究了结构几何参数、丝的体积分数、预应变、温度对固有频率、屈曲载荷和热屈曲的影响。结果表明,在圆柱体周向埋设蜂窝单元或蜂窝丝可以获得较高的固有频率,而在纵向埋设蜂窝单元或蜂窝丝会产生较高的屈曲载荷和热屈曲。此外,增加钢丝的预应变和体积分数可以提高固有频率、屈曲载荷和热屈曲。


Effect of prepreg ply thickness and orientation on tensile properties and damage onset in carbon-fiber composites for cryogenic environments

Eduardo Szpoganicz, Fabian Hübner, Uwe Beier, Matthias Geistbeck, Maximilian Korff, Ling Chen, Youhong Tang, Tobias Dickhut, Holger Ruckdäschel

doi:10.1016/j.compstruct.2025.118996

 

预浸料厚度和取向对低温环境下碳纤维复合材料拉伸性能和损伤发生的影响

This study addresses the effects of laminate design on the damage and failure behaviour of carbon-fiber reinforced composites with varying ply thicknesses and stacking configurations under cryogenic temperatures. The aim was to observe the ultimate tensile performance and in-situ onset of damage at 296 and 77 K environments, combining microscopy and simulation analyses. Laminates with fiber areal weights of 140, 70 and 45 g/m2 were stacked in 2 different quasi-isotropic configurations. The results show that ultimate tensile properties are improved at 77 K, though failure strain slightly decreases. Thinner ply laminates with 70 and 45 g/m2 showed a 15–20 % improvement in cryogenic tensile failure-strain, while damage onset shifted from 0.5 % to 0.8 % of strain. Adding off-axis plies improved laminates by 10–15 %, preventing damage onset up to failure. Microscopy and simulation analyses showed good agreement with the in-situ signal for the onset of damage, indicating matching levels of delamination failure initiation measured at 77 K. No transverse microcracks were observed, and permeation measurements showed no significant leakage increase after delamination onset. Ultimately, this work introduces a novel integrated approach by combining in-situ cryogenic testing, damage onset methodology, fractography, simulation analysis, and gas permeation measurements.

本研究探讨了层压设计对不同厚度碳纤维增强复合材料在低温下的损伤和破坏行为的影响。目的是结合显微镜和模拟分析,观察296和77 K环境下的极限拉伸性能和原位损伤。纤维面重分别为140、70和45 g/m2的层压板以2种不同的准各向同性构型堆叠。结果表明:77 K的极限拉伸性能得到改善,但破坏应变略有降低;厚度为70和45 g/m2的较薄层合板在低温拉伸破坏应变方面表现出15-20 %的改善,而损伤开始从应变的0.5 %转变为0.8 %。添加离轴层改善了10-15 %的层压板,防止损坏发生直到失败。显微镜和模拟分析显示,损伤开始的原位信号与77 K测量的分层破坏起始水平相匹配。没有观察到横向微裂纹,渗透率测量显示分层发生后泄漏量没有明显增加。最后,这项工作引入了一种新的综合方法,将原位低温测试、损伤发生方法、断口学、模拟分析和气体渗透测量相结合。


Experimental study of bond performance on carbon fiber fabric-steel joint with mechanical anchors at elevated temperatures

Zhongwei Zhao, Zeyuan Jin

doi:10.1016/j.compstruct.2025.118998

高温机械锚固碳纤维-钢连接粘结性能试验研究

This paper investigates the effects of anchor reinforcement on the bond-slip behavior of carbon fiber fabric-steel systems under high-temperature conditions. The experiments were conducted with three temperature ranges from 20 °C to 70 °C, including a control group with no anchor reinforcement and two groups with different anchor positions. The results indicated that as the temperature increased from 20 °C to 50 °C, the load capacity of all specimen groups improved to varying extents. Beyond 50 °C, a significant degradation in load capacity was observed for all groups. Furthermore, temperature and anchor position significantly affected the failure modes, including the residual area of carbon fiber fabric on the steel plate surface (RA) and the modes of carbon fiber fabric fracture, as well as the bond-slip behavior. As the temperature rose, but the glass transition temperature (Tg ), RA increased, impacting the strain distribution and the maximum shear stress at the bonded interface. The experiments also showed that when the environmental temperature exceeds Tg , anchor reinforcement can enhance the bond reliability of the carbon fiber fabric-steel system. The findings of this study provide insights into the degradation patterns of carbon fiber fabric-steel under high-temperature environments and propose a viable reinforcement method.

本文研究了高温条件下锚固加固对碳纤维-钢体系粘结滑移性能的影响。实验在20 °C ~ 70 °C的三个温度范围内进行,包括没有锚固加固的对照组和不同锚固位置的两组。结果表明:当温度从20 °C升高到50 °C时,各组试件的承载能力均有不同程度的提高。超过50 °C,所有组的负载能力都明显下降。温度和锚固位置显著影响碳纤维织物在钢板表面的残余面积(RA)和碳纤维织物的断裂模式,以及粘结滑移行为。随着温度的升高,玻璃化转变温度(Tg ), RA增大,影响了粘结界面处的应变分布和最大剪切应力。实验还表明,当环境温度超过Tg时 锚固加固可以提高碳纤维-钢结构的粘结可靠性。研究结果揭示了碳纤维-钢复合材料在高温环境下的降解规律,并提出了一种可行的增强方法。


Low-velocity impact compressive damage of 3-D braided ramie fiber reinforced composites

Lamei Wang, Baozhong Sun, Ming Cai, Bohong Gu

doi:10.1016/j.compstruct.2025.119000

三维编织苎麻纤维增强复合材料低速冲击压缩损伤研究

Impact damage mechanisms of natural plant fiber reinforced composites are essential for their structural design and practical applications. This study reports quasi-static and dynamic compressive behaviors of three-dimensional braided ramie fiber reinforced composites (3DRFRC) and the comparison with carbon fiber reinforced composites (3DCFRC). The results show that the 3DRFRC has a long yield stage under the quasi-static compression owing to ramie fiber bend. The 3DRFRC exhibits higher in-plane dynamic compressive properties than those of the 3DCFRC, and the energy absorption rate (EAR) of the former is 27 % more than that of the latter at 30 J impact energy. EAR of the four-directional in the 3DRFRC exceeds 90 % under dynamic compression and is higher than that of the five-directional owing to more accessible deformations. The FEA results show that the resin damage in yarn was the leading cause of yarn damage under dynamic compression. The ramie fiber bend and lumen collapse are micro-scale damage mechanisms of the 3DRFRC under in-plane and out-of-plane dynamic compression, respectively.

天然植物纤维增强复合材料的冲击损伤机理对其结构设计和实际应用具有重要意义。本文报道了三维编织苎麻纤维增强复合材料(3DRFRC)的准静态和动态压缩性能,并与碳纤维增强复合材料(3DCFRC)进行了比较。结果表明:在苎麻纤维弯曲的准静态压缩作用下,3DRFRC具有较长的屈服阶段;3DRFRC比3DCFRC表现出更高的面内动态压缩性能,在30 J冲击能量时,前者的能量吸收率(EAR)比后者高27 %。动态压缩下,3DRFRC中四向的EAR值超过90% %,由于变形更容易接近,因此高于五向。有限元分析结果表明,在动态压缩条件下,纱线中的树脂损伤是纱线损伤的主要原因。苎麻纤维弯曲和管腔塌陷分别是3DRFRC在面内和面外动态压缩下的微尺度损伤机制。


Composites Part A: Applied Science and Manufacturing

Superior multifunctional protecting property of novel slippery integrated thin coating balancing surface and internal design

Daowei Lai, Yanfei Ma, Bin Li, Zhenjun Peng, Wufang Yang, Qiangliang Yu, Xiangfei Zhao, Bo Yu, Chufeng Sun, Feng Zhou

doi:10.1016/j.compositesa.2025.108774

新型光滑一体化薄涂层平衡表面和内部设计,具有优越的多功能保护性能

We developed a novel solid–liquid composite coating with a gradient distribution of liquid-like brush grafting polysilazane and well-distributed modified graphene oxide, integrating anti-corrosion and underwater anti-adhesion properties, which exhibits stale anti-fouling and drag reduction properties. The corrosion current of the coating decreases by six orders of magnitude compared to that of the substrate, and it has an extremely long salt spray lifespan of over 1440 h with the thickness approximately 20 μm. It also achieves over 97 % reduction in microbial contamination, and the maximum drag reduction rate reaches about 36 %, exhibiting outstanding antifouling and drag reduction performance. Impressively, the drag reduction rate remains very stable even after the corrosion test, followed by algae adhesion tests and after abrasion. Even the coating is worn, it can still maintain relatively stable protective performance. This work provides a novel and feasible method for the engineering application of ocean antifouling and drag reduction.

我们开发了一种新型的固液复合涂层,该涂层具有梯度分布的液体状电刷接枝聚硅氮烷和均匀分布的改性氧化石墨烯,集防腐和水下抗粘着性能于一体,具有良好的防污和减阻性能。与基材相比,涂层的腐蚀电流减小了6个数量级,且厚度约为20 μm的涂层具有超过1440 h的超长盐雾寿命。微生物污染减少97%以上,最大减阻率达36%左右,具有出色的防污减阻性能。令人印象深刻的是,即使经过腐蚀试验、藻类附着试验和磨损试验,减阻率仍然非常稳定。即使涂层磨损,仍能保持相对稳定的防护性能。为海洋防污减阻的工程应用提供了一种新颖可行的方法。


Composites Part B: Engineering

Ultra-High Temperature Ceramic (HfC) reinforcement of laser powder-directed energy deposited Inconel 718: Microstructural evolution and tensile properties at room and high temperatures

Wonjong Jeong, Joowon Suh, Suk Hoon Kang, Yejin Kang, Minseok Lee, Taegyu Lee, Kang Taek Lee, Ho Jin Ryu

doi:10.1016/j.compositesb.2025.112281

 

激光粉末定向能沉积Inconel 718的超高温陶瓷(HfC)增强:室温和高温下的组织演变和拉伸性能

This study explores the influence of ultra-high-temperature ceramic (UHTC) hafnium carbide (HfC) reinforcement on the microstructural evolution and mechanical properties of Inconel 718 produced by laser powder directed energy deposition (LP-DED). Inconel 718 powder was uniformly coated with HfC particles (HfCp) via the surface modification and reinforcement transplantation (SMART) process. The introduction of HfCp, which accumulated at the melt pool surface during LP-DED, significantly enhanced the laser beam absorptivity, inducing localized heating that resulted in the dissolution of HfC and the formation of secondary phases, such as Ni5Hf, (Hf, Nb, Ti)C, and Hf-enriched Laves phases. These secondary phases, causing Nb depletion, contributed to grain refinement, stabilized the microstructure, and promoted the formation of γ′/γ′′ co-precipitates. Mechanical testing revealed that at 650°C, Inconel 718 samples reinforced with 1.5 vol% and 3.0 vol% HfC demonstrated superior tensile strength and elongation compared to the unreinforced sample, with no observed serration behavior. The secondary phases enhanced the dislocation density and strain-hardening behavior, while acting as diffusion barriers to prevent oxidation-induced intergranular cracking, whereas Hf and C specifically stabilized the grain boundaries, further enhancing the oxidation resistance at elevated temperatures. These results underscore the importance of reinforcing the laser beam absorptivity during the fabrication of high-performance composites by LP-DED and confirm that HfC-reinforced Inconel 718 has great potential for high-temperature applications.

研究了超高温陶瓷(UHTC)碳化铪(HfC)增强对激光粉末定向能沉积(LP-DED)制备的Inconel 718显微组织演变和力学性能的影响。通过表面改性和增强移植(SMART)工艺,在Inconel 718粉末表面均匀包裹HfC颗粒(HfCp)。在LP-DED过程中,积累在熔池表面的HfCp的引入显著增强了激光束的吸收率,引起局部加热,导致HfC的溶解和二次相的形成,如Ni5Hf, (Hf, Nb, Ti)C和富Hf的Laves相。这些次级相导致Nb损耗,有助于晶粒细化,稳定组织,促进γ′/γ”共析出相的形成。力学测试表明,在650℃时,添加1.5 vol%和3.0 vol% HfC增强的Inconel 718样品的抗拉强度和伸长率优于未增强的样品,没有观察到锯齿现象。二次相提高了位错密度和应变硬化行为,同时作为扩散屏障防止氧化引起的晶间开裂,而Hf和C特别稳定了晶界,进一步增强了高温下的抗氧化性。这些结果强调了在LP-DED制备高性能复合材料过程中增强激光吸收率的重要性,并证实了hfc增强Inconel 718在高温应用方面具有巨大的潜力。


Tung oil-derived polyurethane composite foams based on dual dynamic phenol-carbamate exchange with desirable mechanical properties, flame retardancy and recyclability

Baozheng Zhao, Fei Song, Zheng Pan, Yijiao Xue, Linfeng Tian, Tiancheng Zhang, Li Tan, Rui Yang, Yonghong Zhou, Meng Zhang

doi:10.1016/j.compositesb.2025.112306

 

基于酚醛-氨基甲酸酯双动态交换的桐油衍生聚氨酯复合泡沫具有良好的力学性能、阻燃性和可回收性

At present, thermoset polyurethane foams were mainly derived from petroleum-based resources and faced inherent challenges such as difficulty in recycling and fire hazard. In this study, tung oil and catechol were used to prepare tung oil-derived polyphenols via Friedel-Crafts alkylation reaction. These polyphenols were combined with isocyanate to synthesize tung oil-derived polyurethane (TPU) foam. With the presence of dual dynamically cross-linked phenol-carbamate bonds, the TPU foam could be hot-pressed several times into a smooth and homogeneous TPU film. To improve the fire resistance and compressive strength of TPU foam, phytic acid functionalized metal-organic frameworks (UiO-66-NH2@PA) flame retardants were successfully synthesized by one-pot solvothermal method. By adding 20 wt% of flame retardants, the TPU composite foams achieved a UL-94 V-0 flammability rating with a limiting oxygen index of 28.1 vol%. The total heat release, total smoke release, CO production and CO2 production of the TPU composite foams were reduced by 43.1%, 57.8%, 63.6% and 62.1%, respectively, compared to the pure TPU foam. Furthermore, the compressive strength of the TPU composite foam continued to increase with increasing flame retardants content, reaching a maximum of 0.55 MPa. Importantly, the introduction of the flame retardants didn't affect the hot-press recycling performance of the TPU foam, but instead improved the tensile strength and flame retardancy of the recycled TPU film. This work paved the way to produce bio-based PU foam with excellent flame retardancy and recyclability.

目前,热固性聚氨酯泡沫塑料主要来源于石油基资源,面临着回收困难和火灾危险等固有挑战。本研究以桐油和儿茶酚为原料,通过Friedel-Crafts烷基化反应制备桐油衍生多酚。这些多酚与异氰酸酯结合合成桐油衍生聚氨酯(TPU)泡沫。由于双动态交联酚氨基甲酸酯键的存在,TPU泡沫可以多次热压成光滑均匀的TPU膜。为了提高TPU泡沫材料的耐火性和抗压强度,采用一锅溶剂热法制备了植酸功能化金属有机骨架(UiO-66-NH2@PA)阻燃剂。通过添加20 wt%的阻燃剂,TPU复合泡沫达到UL-94 V-0的可燃性等级,极限氧指数为28.1 vol%。与纯TPU泡沫相比,TPU复合泡沫的总放热量、总排烟量、CO产生量和CO2产生量分别降低了43.1%、57.8%、63.6%和62.1%。随着阻燃剂含量的增加,TPU复合泡沫的抗压强度持续增加,最大抗压强度为0.55 MPa。重要的是,阻燃剂的引入不影响TPU泡沫的热压回收性能,反而提高了回收TPU膜的拉伸强度和阻燃性。为制备具有优异阻燃性和可回收性的生物基聚氨酯泡沫塑料铺平了道路。


The impact of crystalline PEEK sizing agent on the interfacial crystallization behavior and interfacial properties of carbon fiber reinforced PEEK composites

Siyu Zhong, Zhongxin Dong, Yanwei Xiao, Yuan Li, LiangLiang Pei, Shengdao Wang, Guibin Wang

doi:10.1016/j.compositesb.2025.112307

 

结晶型PEEK施胶剂对碳纤维增强PEEK复合材料界面结晶行为及界面性能的影响

In recent years, numerous studies have reported the application of crystalline sizing agents for the interfacial modification of carbon fiber reinforced polyether ether ketone (PEEK/CF) composites. However, the underlying mechanism by which these agents improve the interfacial properties remains unclear. Therefore, the interfacial enhancement mechanism of PEEK/CF composites using crystalline PEEK sizing agents was explored from a microscopic perspective, specifically focusing on interfacial crystallization in this study. Firstly, the crystallization behavior of PEEK on the CF surfaces modified with varying concentrations of crystalline PEEK sizing agents was investigated using polarized optical microscope (POM). It was observed that the sizing agent could induce the formation of PEEK transcrystallinity (TC) on the CF surface, with the 1 wt% concentration of sizing agent resulting in the densest crystal nuclei. The lamellar morphology and molecular orientation of the TC layers were further analyzed. Correspondingly, higher interfacial shear strength (IFSS) was observed in PEEK/CF composites with denser TC structures. Furthermore, the film tensile tests and chemical solvent erosion experiments were conducted to investigate the distribution of weak interfacial phases. It was found that the TC layer did not introduce new "weak interfacial phases" into the composites and exhibited superior resistance to solvent erosion. Finally, the mechanism of action of crystalline PEEK sizing agents was discussed. It was proposed that PEEK molecules from the sizing agent could effectively fill the voids at the interface of the composites which were caused by the low mobility of high-viscosity PEEK resin matrix. This led to an increase in nucleation sites on the CF surface and the formation of a denser TC layer.

近年来,大量研究报道了结晶施胶剂在碳纤维增强聚醚醚酮(PEEK/CF)复合材料界面改性中的应用。然而,这些试剂改善界面性能的潜在机制尚不清楚。因此,本研究从微观角度探讨结晶PEEK施胶剂对PEEK/CF复合材料界面增强机理,重点研究界面结晶作用。首先,利用偏光显微镜(POM)研究了聚醚醚酮在不同浓度聚醚醚酮施胶剂改性的CF表面上的结晶行为。结果表明,施胶剂可诱导聚醚醚酮在CF表面形成跨结晶度(TC),当施胶剂浓度为1wt %时晶核密度最大。进一步分析了TC层的层状形貌和分子取向。相应的,TC结构致密的PEEK/CF复合材料具有更高的界面剪切强度(IFSS)。通过薄膜拉伸试验和化学溶剂侵蚀试验研究了弱界面相的分布。发现TC层没有在复合材料中引入新的“弱界面相”,并且具有较好的抗溶剂侵蚀性能。最后讨论了结晶型PEEK施胶剂的作用机理。研究结果表明,施胶剂中的PEEK分子可以有效填充高粘度PEEK树脂基体低迁移率造成的复合材料界面空隙。这导致CF表面的成核位点增加,形成更致密的TC层。


Enhancement of Flexural Strength of γ-C2S Carbonated Compacts through In Situ Synthesis of Mg-calcite

Yunchao Liang, Yunpeng Liu, Zhichao Liu, Fazhou Wang, Shuguang Hu

doi:10.1016/j.compositesb.2025.112331

原位合成镁方解石提高γ-C2S碳化压块抗弯强度

To address the inherent brittleness of carbonated gamma calcium silicate (γ-C2S) material, we controlled the crystal transformation of γ-C2S during the carbonization process to facilitate the development of Mg-calcite particles as secondary phases. In this study, highly Mg-calcite carbonated compacts were synthesized in situ by modulating the concentration of MgCl2 in an aqueous solution. The mechanisms underlying the toughening of these compacts are discussed in detail. The resulting carbonated compacts prepared in 0.1 or 0.5 mol/L MgCl2 solutions exhibited compressive strengths over 100 MPa and flexural strengths exceeding 40 MPa. Additional MgCl2 introduced a chemical looping that accelerates the carbonation reaction. Simultaneously, the formation of Mg-calcite and aragonite induced structural deformation and internal coherent strain, enhancing the capacity of the γ-C2S carbonated compacts to withstand high flexural stresses. Furthermore, the interaction of Mg2+ ions with silica gels promoted the formation of highly polymerized M-S-H structures, resulting in an increased elastic modulus of the carbonated matrix. This toughening strategy effectively addresses the inherent challenges associated with carbonatable binders and holds promise for developing low-carbon cement alternatives.

为了解决碳化γ硅酸钙(γ-C2S)材料固有的脆性问题,我们在碳化过程中控制γ-C2S的晶型转变,促进镁方解石颗粒作为次生相的发育。在本研究中,通过调节水溶液中MgCl2的浓度,原位合成了高镁方解石碳酸化致密物。详细讨论了这些致密材料增韧的机理。在0.1或0.5 mol/L MgCl2溶液中制备的碳化压块抗压强度超过100 MPa,抗折强度超过40 MPa。额外的MgCl2引入了一个化学环,加速了碳化反应。同时,镁方解石和文石的形成引起了结构变形和内部相干应变,增强了γ-C2S碳化压块的高弯曲应力承受能力。此外,Mg2+离子与硅胶的相互作用促进了高度聚合的M-S-H结构的形成,导致碳化基体的弹性模量增加。这种增韧策略有效地解决了与可碳化粘合剂相关的固有挑战,并为开发低碳水泥替代品带来了希望。



来源:复合材料力学仿真Composites FEM
ACTMechanicalOpticalSystemDeform振动断裂复合材料非线性化学海洋裂纹理论材料控制
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【新文速递】2025年1月8日复合材料SCI期刊最新文章

今日更新:Composite Structures 1 篇,Composites Part A: Applied Science and Manufacturing 4 篇,Composites Science and Technology 3 篇Composite Structures3D interphase Voronoi cell finite element for elastic problem analysisJiangbo Tao, Rui Zhang, Ran Guodoi:10.1016/j.compstruct.2025.118836三维间相Voronoi单元有限元弹性问题分析The interphase significantly influences the prediction of the mechanical properties of particulate composite materials. The traditional displacement-based finite element method often requires a large number of elements to accurately capture the internal stress distribution, resulting in high computational costs. To address this, a novel modified complementary energy functional is proposed for investigating the elastic behavior of three-phase composites consisting of the matrix (first phase), inclusions (second phase), and interphase (third phase), using the three-dimensional Voronoi element model. This approach employs the three-dimensional stress hybrid element method and the variational principle. In this method, stress and displacement are treated as independent fields. Each Voronoi element is subdivided into multiple Delaunay tetrahedrons, and the Hammer integration technique is used to solve the integral. By solving for the nodal displacements, the stress coefficients can be calculated, from which the stresses are calculated. Compared to finite element software such as ABAQUS, the proposed Voronoi Cell Finite Element Method (VCFEM) achieves accuracy comparable to simulations that use hundreds of thousands of elements in traditional displacement-based finite elements, yet it requires significantly fewer elements. This makes VCFEM particularly effective for analyzing three-dimensional composite materials with interphase particles.界面相对颗粒复合材料力学性能的预测有重要影响。传统的基于位移的有限元方法往往需要大量的单元才能准确地捕捉内应力分布,计算成本高。为了解决这个问题,提出了一种新的改进的互补能量泛函,用于研究由基体(第一相)、内含物(第二相)和间相(第三相)组成的三相复合材料的弹性行为,使用三维Voronoi单元模型。该方法采用三维应力混合单元法和变分原理。在该方法中,应力和位移被视为独立的场。每个Voronoi单元被细分为多个Delaunay四面体,并使用Hammer积分技术求解积分。通过求解节点位移,可以计算出应力系数,从而计算出应力。与ABAQUS等有限元软件相比,提出的Voronoi单元有限元法(VCFEM)达到了与传统基于位移的有限元中使用数十万个元素的模拟相当的精度,但它需要的元素却少得多。这使得VCFEM在分析具有相间颗粒的三维复合材料时特别有效。Composites Part A: Applied Science and ManufacturingMixed-mode pull-out behaviour of pin-reinforced resin-infused metal-composite jointsBreyner Castro, Adrian Cirino Orifici, Akbar Afaghi Khatibidoi:10.1016/j.compositesa.2025.108710针增强树脂注入金属复合材料接头的混模拉拔行为Metallic through-thickness pins can significantly enhance metal-composite joint performance, yet the influence of mixed-mode loading on resin-infused hybrid joints remains unexplored, and no experimental studies to date have examined large pin angles in pull-out. This study investigates load capacity, energy absorbance and damage mechanisms of single-pin pull-off joints under four pin angles (0°, 20°, 45° and 80°), corresponding to a broad range of mixed-mode ratios. Results indicated a near-linear reduction in peak and elastic limit loads with increasing mode mixity. Under shear-dominated loading, pin failure was attributed to plastic bending, with peak load and absorbed energy reducing to approximately 30% of pure pull-out values. Moderate mode mixity enhanced energy absorbance by approximately 36% due to the additional mechanisms of composite crushing, adherend rotation, and pin bending. The findings underscore the potential of resin infusion to produce robust, toughened joints that can incorporate complex geometries, such as highly inclined pin reinforcements.金属通厚销可以显著提高金属复合接头的性能,但混合模式载荷对注入树脂的混合接头的影响尚不清楚,迄今为止还没有实验研究考察大销角的拔出情况。本研究研究了四种销角(0°、20°、45°和80°)下的单销拉拔接头的承载能力、吸能和损伤机制,这些销角对应于广泛的混合模态比。结果表明,峰值和弹性极限载荷随模态混合度的增加而近似线性降低。在剪切主导载荷下,销破坏归因于塑性弯曲,峰值载荷和吸收能量减少到纯拔出值的30%左右。由于复合材料破碎、粘附体旋转和销弯曲等附加机制,中等模式混合提高了约36%的能量吸收。这一发现强调了树脂注入在制造坚固、增韧的关节方面的潜力,这些关节可以结合复杂的几何形状,比如高度倾斜的销钉增强。Optimizing flexural performance of 3D fibre-reinforced composites with hybrid nano-fillers using response surface methodology (RSM)M.Z. Hussain, S.Z.H. Shah, P.S.M. Megat-Yusoff, R.S. Choudhry, T. Sharif, S.M. Hussnaindoi:10.1016/j.compositesa.2025.108713基于响应面法(RSM)优化纳米复合材料抗弯性能This study presents the flexural performance and damage mechanism of three-dimensional orthogonal woven E-glass/epoxy composites (3DOWC) modified with an innovative toughened epoxy resin using different weight percentages of Nanostrength® (NS: up to 7.5 wt%) and graphene nanoplatelets (GNP: up to 1.5 wt%). The Central Composite Design (CCD)-based Response Surface Methodology (RSM) was developed to optimize input parameters for maximum flexural strength, failure initiation load, and energy absorption. For single fillers, the composite with 0.5 wt% GNP showed an increase in flexural strength of up to 48.4% (warp), while with 7.5 wt% NS it increased by 39.3% (weft). The optimal weight percentages of hybrid nano-fillers in 3DOWC increase the flexural strength, along the warp and weft directions respectively, by up to 77.3% and 18.0% at 4.1 wt% NS and 0.5 wt% GNP; the failure initiation load by up to 42.5% and 28.9% at 4.7 wt% NS and 0.5 wt% GNP; and energy absorption by up to 13.4% and 9.6% at 7.5 wt% NS and 1.5 wt% GNP. Scanning electron microscopy (SEM) of damaged samples revealed that crack reconnection by GNP, fibril formation and plasticization by NS, and the combined effect of crack reconnection and plasticization by hybrid fillers improved the overall flexural performance of 3DOWC. This study significantly enhances the flexural performance of 3DOWC, making them ideal for high-strength, lightweight applications in the aerospace, automotive, and construction industries.本文研究了采用不同重量百分比的纳米强度®(NS:高达7.5 wt%)和石墨烯纳米片(GNP:高达1.5 wt%),采用新型增韧环氧树脂改性的三维正交编织e-玻璃/环氧复合材料(3DOWC)的弯曲性能和损伤机理。开发了基于中心复合设计(CCD)的响应面法(RSM),以优化最大弯曲强度、破坏起始载荷和能量吸收的输入参数。对于单一填料,当GNP为0.5 wt%时,复合材料的抗弯强度提高了48.4%(经向),当GNP为7.5 wt%时,复合材料的抗弯强度提高了39.3%(纬向)。在4.1 wt% NS和0.5 wt% GNP下,混合纳米填料在3DOWC中的最佳掺量可分别使经向和纬向抗弯强度提高77.3%和18.0%;在4.7 wt% NS和0.5 wt% GNP条件下,失效起始载荷分别降低42.5%和28.9%;在7.5% wt% NS和1.5% wt% GNP时,能量吸收分别提高13.4%和9.6%。损伤试样的扫描电镜(SEM)结果显示,GNP的裂纹重连接、NS的纤维形成和塑化,以及杂化填料的裂纹重连接和塑化的共同作用提高了3DOWC的整体抗弯性能。这项研究显著提高了3DOWC的抗弯性能,使其成为航空航天、汽车和建筑行业高强度、轻量化应用的理想选择。A novel compaction roller with variable pressure distribution and contact time for automated fiber placement: Experimental and numerical analysisMeisam Kheradpisheh, Mehdi Hojjatidoi:10.1016/j.compositesa.2024.108684一种具有可变压力分布和接触时间的新型纤维自动铺放压实辊:实验和数值分析Automated fiber placement (AFP) technology has gained significant traction due to its adaptability in processing large composite parts with complex geometry. However, a key challenge remains in reducing defects during the layup process to enhance the quality of AFP-manufactured components. This study aims to reduce defect formation in the AFP by introducing a new approach that involves altering the pressure distribution and contact length exerted by the compaction roller during the AFP process. To demonstrate the effectiveness of this approach, the research focuses on out-of-plane defects, commonly known as wrinkle and tape folding deformations, which occur during fiber steering. To address this issue, a new designed compaction roller has been designed and manufactured to provide variable pressure distributions and contact length based on the geometry of the part, unlike traditional rollers. This new roller features a concave shape that adjusts pressure application and contact duration along its length, applying higher pressure for extended periods at the towpreg edges. Finite element (FE) analysis was employed to simulate the roller deformation and pressure distribution, helping to determine the dimensions, particularly the concave radius. A three-part PLA mold was manufactured using the dimensions obtained from the simulations, and polyurethane rollers were produced through casting into the molds. AFP trials were conducted to compare the performance of the new roller against standard compaction rollers. The results demonstrated a 24 percent reduction in wrinkle length with the new roller, highlighting its effectiveness in improving the AFP process.自动纤维铺放(AFP)技术因其在加工复杂几何形状的大型复合材料零件方面的适应性而获得了广泛的关注。然而,一个关键的挑战仍然是在铺设过程中减少缺陷,以提高afp制造的组件的质量。本研究旨在通过引入一种新的方法来减少AFP中缺陷的形成,该方法涉及在AFP过程中改变压实辊施加的压力分布和接触长度。为了证明这种方法的有效性,研究重点是面外缺陷,通常被称为皱纹和磁带折叠变形,发生在纤维转向过程中。为了解决这个问题,与传统的压实辊不同,一种新的压实辊被设计和制造,它可以根据零件的几何形状提供可变的压力分布和接触长度。这种新型滚轮具有凹形,可调整压力应用和接触持续时间沿其长度,施加更高的压力,在拖缆边缘延长的时间。采用有限元分析方法模拟了滚轮的变形和压力分布,确定了滚轮的尺寸,特别是凹半径。利用模拟得到的尺寸制造了一个三部分的PLA模具,并通过浇铸生产了聚氨酯滚轮。进行了AFP试验,以比较新辊与标准压实辊的性能。结果表明,皱纹长度减少24%与新的辊,突出其在改善AFP过程的有效性。A novel structural fuse concept for controlling failure path in tapered composite laminatesErfan Kazemi, Victor Medeau, Emile Greenhalgh, Soraia Pimenta, James Finlayson, Silvestre T. Pinhodoi:10.1016/j.compositesa.2025.108714一种控制锥形复合材料层合板失效路径的新型结构保险丝概念We present a novel methodology for developing structural fuse concepts in tapered carbon fibre-reinforced polymer (CFRP) composite laminates. We demonstrate that the structural fuse concept is successful in reducing the mass required for a CFRP specimen which represents a generic idealised blade, and in reducing the ejected portion of the mass of the specimen during damage inflicted by a foreign object (such as a bird strike). To this end, we designed and developed structural fuses in the form of engineered crack paths containing micro-cut patterns (MCPs, engraved using a laser micro-machining system) to tailor failure mechanisms and to control the load–displacement response at which failure occurs. We used ultra-thin-ply CFRP prepregs for the manufacture of tapered CFRP specimens with reduced resin pockets in the ply drop region. To assess the performance of this novel concept, we developed a test method which represents a simplified idealised bird strike on a blade in the form of an out-of-plane point load. This consists of (i) a non-tapered cantilever specimen that would fail (undesirably) at the root, (ii) a tapered baseline cantilever specimen where extra plies are added to avoid this undesired failure at the root at the cost of extra mass, and (iii) a tapered engineered cantilever specimen containing a structural fuse to achieve failure at the desired location with a reduced mass compared to the second specimen type. The test results show that by changing various parameters of MCPs, different engineered crack paths can be obtained, which can promote different failure mechanisms, such as delamination. Moreover, we achieved successful control of the crack position in the engineered tapered CFRP specimens without a meaningful reduction in the peak load or displacement, and with a reduction of the root thickness of 17%.我们提出了一种新的方法来开发锥形碳纤维增强聚合物(CFRP)复合层压板的结构保险丝概念。我们证明,结构保险丝概念成功地减少了CFRP试件所需的质量,这代表了一个通用的理想叶片,并减少了由外来物体(如鸟击)造成的损伤时试件的弹射部分质量。为此,我们设计并开发了包含微切割模式(mcp,使用激光微加工系统雕刻)的工程裂纹路径形式的结构保险丝,以定制失效机制并控制失效发生时的负载-位移响应。我们使用超薄层CFRP预浸料来制造锥形CFRP试样,在厚度下降区域减少树脂袋。为了评估这一新概念的性能,我们开发了一种测试方法,该方法以面外点载荷的形式表示简化的理想鸟击叶片。这包括(i)将在根部(不希望)失效的非锥形悬臂试件,(ii)一个锥形基线悬臂试件,其中添加了额外的层以避免在根部发生不希望的失效,并以额外的质量为代价,以及(iii)一个锥形工程悬臂试件,其中包含结构保险丝,与第二种试件类型相比,在期望的位置以减少质量实现失效。试验结果表明,通过改变不同的MCPs参数,可以获得不同的工程裂纹路径,从而促进不同的破坏机制,如分层。此外,我们成功地控制了工程锥形CFRP试件的裂纹位置,而没有显著减少峰值荷载或位移,并且根厚度减少了17%。Composites Science and TechnologyGlobal optimization of failure behavior and strength-toughness performances of fiber reinforced bionic Bouligand structural composite with isotropic stainless steel ultra-thin stripsJun Ma, Yunbo Luan, Chaoyang Liu, Zhiqiang Li, Zhangxin Guo, Yongcun Lidoi:10.1016/j.compscitech.2025.111040 各向同性不锈钢超薄带纤维增强仿生Bouligand结构复合材料破坏行为及强韧性能全局优化Lightweight composite structures with high strength and toughness are critical materials that are urgently needed in the current cutting-edge fields such as aerospace and automobiles. In this paper, a new type of super hybrid bionic Bouligand helical structural material was constructed using carbon fiber reinforced epoxy resin composite thin layers, isotropic ultra-thin stainless steel strips and thermoplastic polyurethane. The deformation and damage behaviors of this material were investigated. It was found that the isotropic metal thin layers can globally regulate the stress transfer law and damage modes in the fiber-reinforced Bouligand structure, which has a homogenized regulation and shielding effect on its internal full-field stress distribution, thus ensuring its sufficient bearing strength. At the same time, it can also realize the multiscale regulation of the internal crack propagation path, improve the number and area of the interlayer failure interface, and increase the overall energy dissipation of the Bouligand structure, thus realizing the simultaneous optimization of its strength and toughness. These findings are expected to provide new ideas for the design and optimization of the internal structure and properties of advanced lightweight composites.高强度、高韧性的轻量化复合材料结构是当前航空航天、汽车等前沿领域急需的关键材料。本文以碳纤维增强环氧树脂复合材料薄层、各向同性超薄不锈钢带和热塑性聚氨酯为材料,构建了一种新型的超混杂仿生布利甘螺旋结构材料。研究了该材料的变形和损伤行为。结果表明,各向同性金属薄层能够对纤维增强Bouligand结构的应力传递规律和损伤模式进行全局调节,对纤维增强Bouligand结构内部的全场应力分布具有均匀调节和屏蔽作用,从而保证纤维增强Bouligand结构具有足够的承载强度。同时,还可以实现内部裂纹扩展路径的多尺度调控,提高层间破坏界面的数量和面积,增加Bouligand结构的整体耗能,从而实现其强度和韧性的同步优化。这些发现有望为先进轻量化复合材料内部结构和性能的设计和优化提供新的思路。Flexible Thermal Interface Materials with High Dispersion of Liquid Metal in Polyurethane induced by Sodium Alginate MicrocapsulesZheng Jiang, Zhaosen Yuan, Yiming Zhao, Chengshu Xu, Qian Wangdoi:10.1016/j.compscitech.2025.111041 海藻酸钠微胶囊诱导的高分散液态金属在聚氨酯中的柔性热界面材料As electronic devices advance towards higher performance and miniaturization, the demand for flexible thermal interface materials has significantly increased. Liquid metal (LM) is considered an ideal conductive filler of polymer materials due to its superior thermal properties and fluidity. However, LM’s electrical conductivity makes achieving insulation in LM-polymer composites with high LM content challenging. This study introduces a novel method for preparing uniform dispersion, high thermal conductivity yet non-conductive LM composite films. This method involves pre-coating LM microspheres using sodium alginate microcapsule before incorporating them into a polyurethane matrix. This approach effectively overcomes the inherent challenges associated with the uniform distribution of LM in polymers, such as leakage and uneven dispersion, thereby significantly enhancing the stability and filler loading of LM. Even when stretched, the LM microcapsules will not be broken. Through this technique, we successfully increased the LM loading to 80 wt%, while preserving the mechanical integrity and electrical insulation properties of the composite. The thermal conductivity of the composite increased from 0.17 W/mK to 1.59 W/mK, significantly surpassing that of unmodified polyurethane. The electrical resistivity was measured as 1.1 GΩ·m under normal conditions and remains high even under 300% elongation. Furthermore, the surface properties of the composite have been investigated, revealing that its hydrophobicity decreased as the microcapsule content increased. This study adeptly achieves a synergistic balance between high filler loading and the enhancement of thermal, electrical, and mechanical properties, making it ideal for the demanding specifications of high-performance electronics and advanced energy systems.随着电子器件向高性能和小型化方向发展,对柔性热界面材料的需求显著增加。液态金属因其优越的热学性能和流动性被认为是高分子材料理想的导电填料。然而,LM的导电性使得在LM含量高的LM聚合物复合材料中实现绝缘具有挑战性。本研究介绍了一种制备均匀分散、高导热但不导电的LM复合薄膜的新方法。该方法包括在将LM微球纳入聚氨酯基体之前,使用海藻酸钠微胶囊预涂LM微球。该方法有效地克服了LM在聚合物中均匀分布的固有挑战,如泄漏和分散不均匀,从而显著提高了LM的稳定性和填料负载。即使拉伸,LM微胶囊也不会破裂。通过这项技术,我们成功地将LM载荷增加到80%,同时保持了复合材料的机械完整性和电绝缘性能。复合材料的导热系数由0.17 W/mK提高到1.59 W/mK,明显优于未改性的聚氨酯。在正常条件下,电阻率为1.1 GΩ·m,即使在伸长率为300%时,电阻率仍然很高。此外,对复合材料的表面性能进行了研究,发现其疏水性随微胶囊含量的增加而降低。这项研究巧妙地实现了高填料负载与增强热、电和机械性能之间的协同平衡,使其成为高性能电子和先进能源系统要求规格的理想选择。Janus Nanoparticles Filled Elastomer Coating for the Improvement of the Low Velocity Impact Performance of Bio-inspired CompositeHailing He, Yao Zeng, Yuhang Ma, Ke Li, Hu Liu, Bin Yang, Qianhua Kan, Guozheng Kangdoi:10.1016/j.compscitech.2025.111044 纳米粒子填充弹性体涂层提高仿生复合材料的低速冲击性能The impact surface of stomatopod dactyl clubs is characterized by dense packing of nanoparticles in an organic matrix, which could protect the underlying composite structure from intense impact load. Inspired by bionics, a strategy of introducing a damping coating filled with high-content nanoparticles on laminate surface is proposed to improve the impact performance of fiber reinforced polymer (FRP) laminate. In this study, a bio-inspired composite composed of a basalt fiber reinforced polymer (BFRP) laminate with helicoidal layups and a damping coating of styrene butadiene rubber (SBR) filled with soft-hard partitioned Janus nanoparticles (JNPs) is designed. The low velocity impact response and damage performance of the bio-inspired composites with different coating thicknesses over a wide range of impact energies were investigated experimentally. The experimental results indicate that the introduction of the SBR/JNPs coating could regulate the energy absorption of BFRP laminate according to the impact energy levels, reducing and increasing the absorbed energy at low energy and high energy impacts, respectively. Furthermore, a numerical finite element (FE) model of the bio-inspired composite was also constructed to elucidate the damage mechanisms, which agrees well with the experiment results due to considering the plasticity of the filled coating. The simulation results demonstrate that SBR/JNPs coating is able to deconcentrate the impact load over a large area and dissipate impact energy by its own deformation. The developed strategy and investigation into the impact performance and damage mechanism provide insight into the development and application of BFRP laminates in transportation, aerospace, and defense fields.口足动物趾棒的冲击表面具有纳米颗粒密集堆积在有机基质中的特点,可以保护底层复合材料结构免受强烈冲击载荷的影响。受仿生学的启发,提出了在复合材料表面引入高含量纳米粒子阻尼涂层的策略,以提高纤维增强聚合物(FRP)复合材料的冲击性能。在这项研究中,设计了一种由玄武岩纤维增强聚合物(BFRP)螺旋层压板和苯乙烯丁二烯橡胶(SBR)填充软硬分隔的Janus纳米颗粒(JNPs)的阻尼涂层组成的仿生复合材料。实验研究了不同涂层厚度的仿生复合材料在较宽冲击能量范围内的低速冲击响应和损伤性能。实验结果表明,SBR/JNPs涂层的引入可以根据冲击能量级别调节BFRP层合板的能量吸收,在低能和高能冲击时分别降低和增加吸收能量。此外,还建立了仿生复合材料的数值有限元模型来阐明其损伤机理,考虑了填充涂层的塑性,与实验结果吻合较好。仿真结果表明,SBR/JNPs涂层能够大面积分散冲击载荷,并通过自身变形耗散冲击能。对复合材料冲击性能和损伤机理的研究,为复合材料在交通运输、航空航天和国防等领域的发展和应用提供了新的思路。 来源:复合材料力学仿真Composites FEM

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