今日更新:Composite Structures 2 篇,Composites Part A: Applied Science and Manufacturing 1 篇,Composites Part B: Engineering 3 篇,Composites Science and Technology 1 篇
Comparative analysis of micro-hole drilling characteristics on 2D-Cf/SiC and UD-Cf/SiC composites
Guolong Zhao, Haotian Yang, Zhiwen Nian, Lianjia Xin, Liang Li
doi:10.1016/j.compstruct.2025.118850
2D-Cf/SiC与UD-Cf/SiC复合材料微孔钻进特性对比分析
Carbon fiber-reinforced ceramic matrix composites (Cf/SiCs) possess high hardness and anisotropic properties, leading to rapid tool wear and poor hole quality during micro-hole machining. To address this issue, mechanical properties tests and drilling tests were conducted on two-dimensional (2D)-woven Cf/SiCs and unidirectional laminated Cf/SiCs (UD-Cf/SiCs). Micro-Vickers hardness indentation test results revealed that the hardness of perpendicular fibers was 29.5% higher than that of transverse fibers. The shear strength test revealed that the interlaminar shear strength of 2D-Cf/SiCs was 15.6% higher than that of UD-Cf/SiCs. Vertical to transverse fibers (VD) and parallel to transverse fibers (PD) drilling tests showed that the hole exit damage factor for 2D-Cf/SiCs was 15.5% smaller in VD drilling but 4.8% larger in PD drilling compared to UD-Cf/SiCs. Furthermore, 2D-Cf/SiCs exhibited lower hole wall surface roughness. Experiment highlighted differences in the removal mechanisms at various fiber orientation angles, revealing ductile, ductile–brittle, and brittle removal regions. Notably, two carbon fiber removal mechanisms during brittle removal were identified: fiber debonding from the SiC matrix and internal crack propagation leading to fiber fracture. The carbon fiber chips generated during the drilling of UD-Cf/SiC were longer than those produced from 2D-Cf/SiCs. Moreover, polycrystalline diamond drill primarily experienced abrasive wear, chipping, and minor chip attachment.
碳纤维增强陶瓷基复合材料(Cf/ sic)具有较高的硬度和各向异性,在微孔加工中刀具磨损快,孔质量差。为了解决这一问题,研究人员对二维(2D)编织Cf/ sic和单向层压Cf/ sic (UD-Cf/ sic)进行了力学性能测试和钻井测试。显微维氏硬度压痕试验结果表明,垂直纤维的硬度比横向纤维的硬度高29.5%。抗剪强度试验表明,2D-Cf/ sic的层间抗剪强度比UD-Cf/ sic高15.6%。垂直-横向纤维(VD)和平行-横向纤维(PD)钻井试验表明,与UD-Cf/ sic相比,2D-Cf/ sic在VD钻井中出口损伤系数小15.5%,而在PD钻井中则大4.8%。此外,2D-Cf/ sic具有较低的孔壁表面粗糙度。实验突出了不同纤维取向角度下去除机制的差异,揭示了韧性,韧性-脆性和脆性去除区域。值得注意的是,在脆性去除过程中,确定了两种碳纤维去除机制:纤维从SiC基体上脱落和内部裂纹扩展导致纤维断裂。UD-Cf/SiC钻削过程中产生的碳纤维屑比2D-Cf/SiC钻削过程中产生的碳纤维屑长。此外,多晶金刚石钻头主要经历磨料磨损,切屑和轻微的切屑附着。
The effects of specimen size and aggregate on the evolution of the fracture process zone in concrete: A mesoscale investigation
Kelai Yu, Longbang Qing, Yu Hu
doi:10.1016/j.compstruct.2025.118852
试件尺寸和骨料对混凝土断裂过程区演化的影响:一项中尺度研究
As a multi-phase composite material, the specimen size and aggregate characteristics (distribution, contents and sizes) of concrete have significant effects on the evolution of the fracture process zone (FPZ). In this paper, mesoscale fracture simulations are conducted using an approach coupling the scaled boundary finite element method (SBFEM), unified phase-field model (PFM) and cohesive interface elements (CIEs). The focus is on studying the effects of meso-structures on the evolution characteristics of the FPZ. The non-cracked regions are modelled by the SBFEM polygons. The damage of mortar and interfaces is simulated by the unified PFM and CIEs, respectively. Concrete three-point bending tests are first simulated to demonstrate the effectiveness of the developed model in depicting the evolution of the FPZ. Further parameter studies on aggregate characteristics are carried out. The results shown that the aggregate content has a significant impact on the FPZ evolution compared to the aggregate size in the post-peak stage. The length of the FPZ is highly dependent on the specimen size, whereas the width of the FPZ shows lower sensitivity to size. These discovered are beneficial for understanding the relationship between the macroscopic performance and mesoscale properties of concrete.
混凝土作为一种多相复合材料,试件尺寸和骨料特性(分布、含量和粒径)对断裂过程区(FPZ)的演化有显著影响。本文采用尺度边界有限元法(SBFEM)、统一相场模型(PFM)和内聚界面元(CIEs)相结合的方法进行中尺度断裂模拟。重点研究了细观结构对FPZ演化特性的影响。非裂纹区域用SBFEM多边形建模。采用统一的PFM和CIEs分别模拟砂浆和界面的损伤。首先对混凝土三点弯曲试验进行了模拟,以证明所开发的模型在描述FPZ演变方面的有效性。对骨料特性进行了进一步的参数研究。结果表明:峰后阶段,骨料含量比骨料粒度对FPZ演化有显著影响;FPZ的长度高度依赖于试样的尺寸,而FPZ的宽度对尺寸的敏感性较低。这些发现有助于理解混凝土宏观性能与细观性能之间的关系。
Improving microwave absorption performance of carbonyl iron powder by regulating geometric dimensions and electromagnetic-dielectric synergism
Jian Peng, Da-Wei Wang, Zheng-You Cheng, Ming-Feng Yang, Jiang-Tao Liu, Ming Wang
doi:10.1016/j.compositesa.2025.108719
通过调节几何尺寸和电磁介质协同作用改善羰基铁粉的微波吸收性能
In this study, the microwave absorption performance of carbonyl iron powder (CIP) was enhanced by tuning the geometric dimensions and electromagnetic-dielectric synergism. The ball-shaped CIP was firstly milled into different flattened CIP (FCIP) via a ball milling process with different milling time. The electromagnetic-dielectric synergism of CIP can be regulated by surface coating with silicon dioxide (SiO2) and mixing with multi-walled carbon nanotubes (MWCNT). The minimum reflection loss (RLmin) and effective absorption bandwidth (EAB) values has been greatly improved. Specifically, the maximum EAB and RLmin of the FCIP with thick SiO2 nanoparticle layer are 7.9 GHz at a thickness of 1.9 mm and −40.6 dB at a thickness of 1.7 mm, respectively. For the SiO2@FCIP + MWCNT samples, the effective absorption frequency range covers from 3.0 to 18.0 GHz via changing the sample thickness from 1.5 to 5.0 mm. Therefore, this study provide effective strategies to regulate microwave absorption performance of CIP.
在本研究中,羰基铁粉(CIP)通过调整几何尺寸和电磁介质协同作用来增强微波吸收性能。首先采用球磨工艺,通过不同的球磨时间,将球形CIP磨成不同的扁平型CIP (FCIP)。通过在CIP表面涂覆二氧化硅(SiO2)和与多壁碳纳米管(MWCNT)混合,可以调节CIP的电磁介电协同作用。最小反射损耗(RLmin)和有效吸收带宽(EAB)值有了很大的提高。其中,厚度为1.9 mm的厚SiO2纳米颗粒层的FCIP的最大EAB和RLmin分别为7.9 GHz和- 40.6 dB,厚度为1.7 mm。对于SiO2@FCIP + MWCNT样品,通过改变样品厚度1.5 ~ 5.0 mm,有效吸收频率范围为3.0 ~ 18.0 GHz。因此,本研究为调节CIP的微波吸收性能提供了有效的策略。
Experimental and numerical analysis of the effect of temperature on the mode I and mode II delamination of glass fiber woven composites
Marcio Moreira Arouche, Marko Pavlovic
doi:10.1016/j.compositesb.2025.112131
温度对玻璃纤维编织复合材料I型和II型分层影响的实验和数值分析
This work focuses on investigating the effect of short-term changes of temperate on the mode I and mode II glass fibers woven composite interleaved with layers of chopped strand mat (CSM). Existing experimental and numerical methods are critically applied to characterize and model the delamination of the woven-CSM composite laminate. Double cantilever beam (DCB) and end notched flexure (ENF) tests are performed in non-post cured and post cured specimens at room temperature (21 °C), and the operational conditions are investigated post cured specimens are tested in low (-10 °C) and high (70 °C) temperatures. The fracture behavior is characterized using the compliance-based beam method (CBBM) while crack length estimations based on the specimen compliance are compared to direct measurements from DIC. Then, failure analysis was performed using an optical profilometer and scanning electron microscopy (SEM). Temperature changes affected the preferential crack path for the woven composite delamination in mode I loading conditions. However, the crack path in mode II fracture tests remained independent of the testing temperature. Fractography results revealed temperature-dependent failure mechanisms, with a transition to more fiber/matrix interface debonding and matrix deformation in higher temperatures. The increase of matrix ductility translated into an improvement of the delamination fracture toughness in both mode I and mode II loading conditions. Finally, non-linear cohesive zone models (CZMs) directly derived from experimental results were capable of accurately reproduce the mode I and mode II delamination fracture behavior of the woven-CSM composite in different temperatures.
本文主要研究了短期气候变化对一模和二模玻璃纤维编织复合材料(CSM)夹层的影响。现有的实验和数值方法被严格地应用于织物- csm复合材料层合板的分层表征和建模。双悬臂梁(DCB)和端缺口弯曲(ENF)试验分别在室温(21°C)下进行了未后固化和后固化的试件,并研究了后固化试件在低(-10°C)和高(70°C)温度下的运行条件。断裂行为使用基于柔度的梁法(CBBM)进行表征,而基于试件柔度的裂纹长度估计与DIC的直接测量结果进行了比较。然后,使用光学轮廓仪和扫描电子显微镜(SEM)进行失效分析。温度变化影响了I型加载条件下编织复合材料分层的优先裂纹路径。然而,II型断裂试验的裂纹路径与试验温度无关。断口分析结果揭示了与温度有关的破坏机制,在较高温度下,纤维/基体界面会出现更多的脱粘和基体变形。在I型和II型加载条件下,基体延展性的增加转化为分层断裂韧性的提高。最后,直接由实验结果推导出的非线性黏聚区模型(CZMs)能够较准确地再现织物- csm复合材料在不同温度下的I型和II型分层断裂行为。
Preparation of thermoplastic polyurethane sealant and its adherence properties under various environments
Peiliang Cong, Changhao Liu, Xin Zhang
doi:10.1016/j.compositesb.2025.112125
热塑性聚氨酯密封胶的制备及其在不同环境下的粘附性能
Thermoplastic polyurethane sealant, a novel type of sealant characterized by exceptional tensile and adhesive properties, is suitable for repairing cracks in pavements to extend the service life of roads. In this study, polyurethane prepolymer (P-PU) was synthesized using Polymethylene polyphenylene isocyanate (PAPI), Polypropylene glycol (PPG), and isopropanol (IPA). Subsequently, it was modified with epoxy resin (E51) and 3,3′-dichloro-4,4′-diamino diphenyl methane (MOCA) to produce thermoplastic modified polyurethane (TP-MPU). The objective was to identify the optimal synthesis route concerning adhesion properties, deformation characteristics, and durability. The ideal mass ratio of raw materials for synthesizing TP-MPU was determined to be 10:18:1.5:1.35:1. To evaluate its crack repair performance, various aspects including construction performance, tensile strength, oil resistance capability, and adhesion were assessed. Additionally, the mechanism was elucidated from a microstructural perspective utilizing Fourier-transform infrared spectroscopy (FTIR) and gel permeation chromatography (GPC). The results indicated that TP-MPU exhibits excellent oil resistance at low construction temperatures. The tensile test revealed that TP-MPU containing 4 wt% MOCA demonstrated superior tensile properties. Specifically, the maximum tensile force reached 1430 N with an elongation at break of 476%. Furthermore, cement interface stripping tests confirmed that TP-MPU possesses adequate mechanical strength as well as effective wetting on the cement interface. Under dusty and low-temperature conditions, TP-MPU maintained good adhesion performance to the cement interface. However, its performance diminished in humid environments. In conclusion,environmental factors influenced the adhesion performance of TP-MPU to the cement interface primarily through two mechanisms: the size of the effective bonding area and hydrogen bonding interactions between interfacial layers.
热塑性聚氨酯密封胶是一种新型的密封胶,具有优异的拉伸性能和粘接性能,适用于修补路面裂缝,延长道路使用寿命。以聚亚甲基聚苯基异氰酸酯(PAPI)、聚丙烯乙二醇(PPG)和异丙醇(IPA)为原料合成聚氨酯预聚物(P-PU)。然后用环氧树脂(E51)和3,3′-二氯-4,4′-二氨基二苯基甲烷(MOCA)对其进行改性,制得热塑性改性聚氨酯(TP-MPU)。目的是确定关于粘合性能,变形特性和耐久性的最佳合成路线。确定了合成TP-MPU的理想原料质量比为10:18 . 1.5:1.35:1。为了评价其裂缝修复性能,从施工性能、抗拉强度、耐油能力和附着力等方面进行了评估。此外,利用傅里叶变换红外光谱(FTIR)和凝胶渗透色谱(GPC)从微观结构角度阐明了其机理。结果表明,TP-MPU在低温下具有优异的耐油性能。拉伸试验表明,含4 wt% MOCA的TP-MPU具有优异的拉伸性能。其中,最大拉伸力达到1430 N,断裂伸长率为476%。此外,水泥界面剥离试验证实,TP-MPU具有足够的机械强度,并且对水泥界面具有有效的润湿作用。在多尘和低温条件下,TP-MPU与水泥界面保持良好的粘附性能。然而,它的性能在潮湿环境中下降。综上所述,环境因素主要通过两种机制影响TP-MPU与水泥界面的粘结性能:有效粘结面积的大小和界面层之间的氢键相互作用。
Technology Roadmap for Composite Joining and Repair
Chuck Zhang, Ben Wang, Yifeng Wang, Billyde Brown, Jarod Weber, Zhiyong Liang, Charles Browning, Leslie Kramer
doi:10.1016/j.compositesb.2025.112132
复合材料连接与修复技术路线图
With the increasing use of composite materials in multiple industries, especially for commercial aircrafts, maintenance and repair of composite parts and structures are becoming an urgent industrial challenge. This technology roadmap was developed by the Consortium for Accelerated Innovation and Insertion of Advanced Composites (CAIIAC). The technology scope included major areas of composite joining and repair (CJAR), namely, nondestructive inspection, materials, processes, computational tools, automation, workforce training, and standards and regulatory issues. For each area, in addition to gathering experts’ input from interviews and workshops, we extensively collected technical publication and patent data from databases. The meta-roadmapping methodology was utilized with quantitative and qualitative data analysis. Each area was summarized by tables, including state-of-the-art development and industrial needs and challenges, and technological development/trend predictions. Furthermore, the roadmaps are graphically presented with the technology development trend and timeline, and technology, manufacturing and business case readiness level (TRL, MRL, and BcRL) assessment. This concise but comprehensive review and forecast of CJAR-related technologies could be of interest to those involved in research of the related academic and industrial communities.
随着复合材料在多个工业领域,特别是商用飞机领域的应用越来越广泛,复合材料零件和结构的维护和维修已成为一项紧迫的工业挑战。该技术路线图是由先进复合材料加速创新和插入 联盟(CAIIAC)开发的。技术范围包括复合材料连接和修复(CJAR)的主要领域,即无损检测、材料、工艺、计算工具、自动化、劳动力培训以及标准和监管问题。对于每个领域,除了从访谈和研讨会中收集专家的意见外,我们还从数据库中广泛收集技术出版物和专利数据。采用元路径图方法进行定量和定性数据分析。每个领域都通过表格进行了总结,包括最新的发展和工业需求和挑战,以及技术发展/趋势预测。此外,路线图以图形方式显示了技术发展趋势和时间表,以及技术、制造和业务案例准备水平(TRL、MRL和bcl)评估。这篇简明而全面的综述和预测可能会对相关学术界和工业界的研究人员感兴趣。
Ultrahigh strength poly(lactic acid) composites with superior EMI shielding performance enabled by synergistic effect of short carbon fibers and carbon nanotubes
Hai-Hang Xie, Yong Lu, Xiao-Li Zhao, Jian-Bing Zeng, Ming Wang, Yi-Dong Li
doi:10.1016/j.compscitech.2025.111045
利用短碳纤维和碳纳米管的协同作用,使超高强度聚乳酸复合材料具有优异的电磁干扰屏蔽性能
Currently reported carbon materials filled PLA composites are often limited by either insufficient electromagnetic interference shielding efficiency (EMI SE), or poor mechanical strength, and/or complex fabrication procedures. To address these challenges, we present a novel approach that advances the synergistic effect of short carbon fibers (CFs) and carbon nanotubes (CNTs) through simple melt mixing to enhance the performance of PLA composites. Our findings demonstrate that the formation of a robust CF-CNT hybrid network significantly improves electrical conductivity (EC), EMI shielding efficiency, and mechanical strength compared to both PLA/CF and PLA/CNT binary composites. We prepared a series of PLA/CF/CNT composites with varying contents of CFs and CNTs and systematically investigated their effects on morphology, rheological properties, EC, EMI shielding performance, and mechanical properties. We also compared these properties to those of PLA/CF and PLA/CNT binary composites. Notably, our optimal formulation, PLA/30CF/1CNT containing 30 wt% CFs and 1 wt% CNT, exhibited superior overall properties, including an EC of 577.8 S/m, EMI SE of 58.0 dB, tensile strength of 186.27 MPa, and Young's modulus of 12.47 GPa. These overall superior properties overwhelm those of most recently reported carbon materials-filled conductive PLA composites. Our results underscore the effectiveness of the synergistic effect between CFs and CNTs, highlighting the potential of the conductive PLA-based composites as sustainable and high-performance materials for EMI shielding applications.
目前报道的碳填充PLA复合材料通常受到电磁干扰屏蔽效率(EMI SE)不足或机械强度差和/或制造工艺复杂的限制。为了解决这些挑战,我们提出了一种新的方法,通过简单的熔融混合来推进短碳纤维(CFs)和碳纳米管(CNTs)的协同效应,以提高PLA复合材料的性能。我们的研究结果表明,与PLA/CF和PLA/CNT二元复合材料相比,强大的CF-CNT混合网络的形成显着提高了导电性(EC), EMI屏蔽效率和机械强度。我们制备了一系列含有不同碳纳米管和碳纳米管含量的PLA/CF/CNT复合材料,并系统地研究了它们对形貌、流变性能、EC、EMI屏蔽性能和力学性能的影响。我们还将这些性能与PLA/CF和PLA/CNT二元复合材料进行了比较。值得注意的是,我们的最佳配方PLA/30CF/1CNT含有30 wt%的碳纤维和1 wt%的碳纳米管,具有优越的整体性能,包括EC为577.8 S/m, EMI SE为58.0 dB,抗拉强度为186.27 MPa,杨氏模量为12.47 GPa。这些整体优越的性能压倒了那些最近报道的碳材料填充导电PLA复合材料。我们的研究结果强调了碳纤维和碳纳米管之间协同效应的有效性,强调了导电pla基复合材料作为可持续和高性能电磁干扰屏蔽材料的潜力。