今日更新:Composite Structures 2 篇,Composites Part A: Applied Science and Manufacturing 1 篇,Composites Part B: Engineering 3 篇,Composites Science and Technology 1 篇
Composite Structures
Comparative analysis of micro-hole drilling characteristics on 2D-Cf/SiC and UD-Cf/SiC composites
Guolong Zhao, Haotian Yang, Zhiwen Nian, Lianjia Xin, Liang Li
doi:10.1016/j.compstruct.2025.118850
2D-Cf/SiC与UD-Cf/SiC复合材料微孔钻进特性对比分析
Carbon fiber-reinforced ceramic matrix composites (Cf/SiCs) possess high hardness and anisotropic properties, leading to rapid tool wear and poor hole quality during micro-hole machining. To address this issue, mechanical properties tests and drilling tests were conducted on two-dimensional (2D)-woven Cf/SiCs and unidirectional laminated Cf/SiCs (UD-Cf/SiCs). Micro-Vickers hardness indentation test results revealed that the hardness of perpendicular fibers was 29.5% higher than that of transverse fibers. The shear strength test revealed that the interlaminar shear strength of 2D-Cf/SiCs was 15.6% higher than that of UD-Cf/SiCs. Vertical to transverse fibers (VD) and parallel to transverse fibers (PD) drilling tests showed that the hole exit damage factor for 2D-Cf/SiCs was 15.5% smaller in VD drilling but 4.8% larger in PD drilling compared to UD-Cf/SiCs. Furthermore, 2D-Cf/SiCs exhibited lower hole wall surface roughness. Experiment highlighted differences in the removal mechanisms at various fiber orientation angles, revealing ductile, ductile–brittle, and brittle removal regions. Notably, two carbon fiber removal mechanisms during brittle removal were identified: fiber debonding from the SiC matrix and internal crack propagation leading to fiber fracture. The carbon fiber chips generated during the drilling of UD-Cf/SiC were longer than those produced from 2D-Cf/SiCs. Moreover, polycrystalline diamond drill primarily experienced abrasive wear, chipping, and minor chip attachment.
The effects of specimen size and aggregate on the evolution of the fracture process zone in concrete: A mesoscale investigation
Kelai Yu, Longbang Qing, Yu Hu
doi:10.1016/j.compstruct.2025.118852
试件尺寸和骨料对混凝土断裂过程区演化的影响:一项中尺度研究
As a multi-phase composite material, the specimen size and aggregate characteristics (distribution, contents and sizes) of concrete have significant effects on the evolution of the fracture process zone (FPZ). In this paper, mesoscale fracture simulations are conducted using an approach coupling the scaled boundary finite element method (SBFEM), unified phase-field model (PFM) and cohesive interface elements (CIEs). The focus is on studying the effects of meso-structures on the evolution characteristics of the FPZ. The non-cracked regions are modelled by the SBFEM polygons. The damage of mortar and interfaces is simulated by the unified PFM and CIEs, respectively. Concrete three-point bending tests are first simulated to demonstrate the effectiveness of the developed model in depicting the evolution of the FPZ. Further parameter studies on aggregate characteristics are carried out. The results shown that the aggregate content has a significant impact on the FPZ evolution compared to the aggregate size in the post-peak stage. The length of the FPZ is highly dependent on the specimen size, whereas the width of the FPZ shows lower sensitivity to size. These discovered are beneficial for understanding the relationship between the macroscopic performance and mesoscale properties of concrete.
Composites Part A: Applied Science and Manufacturing
Improving microwave absorption performance of carbonyl iron powder by regulating geometric dimensions and electromagnetic-dielectric synergism
Jian Peng, Da-Wei Wang, Zheng-You Cheng, Ming-Feng Yang, Jiang-Tao Liu, Ming Wang
doi:10.1016/j.compositesa.2025.108719
通过调节几何尺寸和电磁介质协同作用改善羰基铁粉的微波吸收性能
In this study, the microwave absorption performance of carbonyl iron powder (CIP) was enhanced by tuning the geometric dimensions and electromagnetic-dielectric synergism. The ball-shaped CIP was firstly milled into different flattened CIP (FCIP) via a ball milling process with different milling time. The electromagnetic-dielectric synergism of CIP can be regulated by surface coating with silicon dioxide (SiO2) and mixing with multi-walled carbon nanotubes (MWCNT). The minimum reflection loss (RLmin) and effective absorption bandwidth (EAB) values has been greatly improved. Specifically, the maximum EAB and RLmin of the FCIP with thick SiO2 nanoparticle layer are 7.9 GHz at a thickness of 1.9 mm and −40.6 dB at a thickness of 1.7 mm, respectively. For the SiO2@FCIP + MWCNT samples, the effective absorption frequency range covers from 3.0 to 18.0 GHz via changing the sample thickness from 1.5 to 5.0 mm. Therefore, this study provide effective strategies to regulate microwave absorption performance of CIP.
Experimental and numerical analysis of the effect of temperature on the mode I and mode II delamination of glass fiber woven composites
Marcio Moreira Arouche, Marko Pavlovic
doi:10.1016/j.compositesb.2025.112131
温度对玻璃纤维编织复合材料I型和II型分层影响的实验和数值分析
This work focuses on investigating the effect of short-term changes of temperate on the mode I and mode II glass fibers woven composite interleaved with layers of chopped strand mat (CSM). Existing experimental and numerical methods are critically applied to characterize and model the delamination of the woven-CSM composite laminate. Double cantilever beam (DCB) and end notched flexure (ENF) tests are performed in non-post cured and post cured specimens at room temperature (21 °C), and the operational conditions are investigated post cured specimens are tested in low (-10 °C) and high (70 °C) temperatures. The fracture behavior is characterized using the compliance-based beam method (CBBM) while crack length estimations based on the specimen compliance are compared to direct measurements from DIC. Then, failure analysis was performed using an optical profilometer and scanning electron microscopy (SEM). Temperature changes affected the preferential crack path for the woven composite delamination in mode I loading conditions. However, the crack path in mode II fracture tests remained independent of the testing temperature. Fractography results revealed temperature-dependent failure mechanisms, with a transition to more fiber/matrix interface debonding and matrix deformation in higher temperatures. The increase of matrix ductility translated into an improvement of the delamination fracture toughness in both mode I and mode II loading conditions. Finally, non-linear cohesive zone models (CZMs) directly derived from experimental results were capable of accurately reproduce the mode I and mode II delamination fracture behavior of the woven-CSM composite in different temperatures.
Preparation of thermoplastic polyurethane sealant and its adherence properties under various environments
Peiliang Cong, Changhao Liu, Xin Zhang
doi:10.1016/j.compositesb.2025.112125
热塑性聚氨酯密封胶的制备及其在不同环境下的粘附性能
Thermoplastic polyurethane sealant, a novel type of sealant characterized by exceptional tensile and adhesive properties, is suitable for repairing cracks in pavements to extend the service life of roads. In this study, polyurethane prepolymer (P-PU) was synthesized using Polymethylene polyphenylene isocyanate (PAPI), Polypropylene glycol (PPG), and isopropanol (IPA). Subsequently, it was modified with epoxy resin (E51) and 3,3′-dichloro-4,4′-diamino diphenyl methane (MOCA) to produce thermoplastic modified polyurethane (TP-MPU). The objective was to identify the optimal synthesis route concerning adhesion properties, deformation characteristics, and durability. The ideal mass ratio of raw materials for synthesizing TP-MPU was determined to be 10:18:1.5:1.35:1. To evaluate its crack repair performance, various aspects including construction performance, tensile strength, oil resistance capability, and adhesion were assessed. Additionally, the mechanism was elucidated from a microstructural perspective utilizing Fourier-transform infrared spectroscopy (FTIR) and gel permeation chromatography (GPC). The results indicated that TP-MPU exhibits excellent oil resistance at low construction temperatures. The tensile test revealed that TP-MPU containing 4 wt% MOCA demonstrated superior tensile properties. Specifically, the maximum tensile force reached 1430 N with an elongation at break of 476%. Furthermore, cement interface stripping tests confirmed that TP-MPU possesses adequate mechanical strength as well as effective wetting on the cement interface. Under dusty and low-temperature conditions, TP-MPU maintained good adhesion performance to the cement interface. However, its performance diminished in humid environments. In conclusion,environmental factors influenced the adhesion performance of TP-MPU to the cement interface primarily through two mechanisms: the size of the effective bonding area and hydrogen bonding interactions between interfacial layers.
Technology Roadmap for Composite Joining and Repair
Chuck Zhang, Ben Wang, Yifeng Wang, Billyde Brown, Jarod Weber, Zhiyong Liang, Charles Browning, Leslie Kramer
doi:10.1016/j.compositesb.2025.112132
复合材料连接与修复技术路线图
With the increasing use of composite materials in multiple industries, especially for commercial aircrafts, maintenance and repair of composite parts and structures are becoming an urgent industrial challenge. This technology roadmap was developed by the Consortium for Accelerated Innovation and Insertion of Advanced Composites (CAIIAC). The technology scope included major areas of composite joining and repair (CJAR), namely, nondestructive inspection, materials, processes, computational tools, automation, workforce training, and standards and regulatory issues. For each area, in addition to gathering experts’ input from interviews and workshops, we extensively collected technical publication and patent data from databases. The meta-roadmapping methodology was utilized with quantitative and qualitative data analysis. Each area was summarized by tables, including state-of-the-art development and industrial needs and challenges, and technological development/trend predictions. Furthermore, the roadmaps are graphically presented with the technology development trend and timeline, and technology, manufacturing and business case readiness level (TRL, MRL, and BcRL) assessment. This concise but comprehensive review and forecast of CJAR-related technologies could be of interest to those involved in research of the related academic and industrial communities.
Ultrahigh strength poly(lactic acid) composites with superior EMI shielding performance enabled by synergistic effect of short carbon fibers and carbon nanotubes
Hai-Hang Xie, Yong Lu, Xiao-Li Zhao, Jian-Bing Zeng, Ming Wang, Yi-Dong Li
doi:10.1016/j.compscitech.2025.111045
利用短碳纤维和碳纳米管的协同作用,使超高强度聚乳酸复合材料具有优异的电磁干扰屏蔽性能
Currently reported carbon materials filled PLA composites are often limited by either insufficient electromagnetic interference shielding efficiency (EMI SE), or poor mechanical strength, and/or complex fabrication procedures. To address these challenges, we present a novel approach that advances the synergistic effect of short carbon fibers (CFs) and carbon nanotubes (CNTs) through simple melt mixing to enhance the performance of PLA composites. Our findings demonstrate that the formation of a robust CF-CNT hybrid network significantly improves electrical conductivity (EC), EMI shielding efficiency, and mechanical strength compared to both PLA/CF and PLA/CNT binary composites. We prepared a series of PLA/CF/CNT composites with varying contents of CFs and CNTs and systematically investigated their effects on morphology, rheological properties, EC, EMI shielding performance, and mechanical properties. We also compared these properties to those of PLA/CF and PLA/CNT binary composites. Notably, our optimal formulation, PLA/30CF/1CNT containing 30 wt% CFs and 1 wt% CNT, exhibited superior overall properties, including an EC of 577.8 S/m, EMI SE of 58.0 dB, tensile strength of 186.27 MPa, and Young's modulus of 12.47 GPa. These overall superior properties overwhelm those of most recently reported carbon materials-filled conductive PLA composites. Our results underscore the effectiveness of the synergistic effect between CFs and CNTs, highlighting the potential of the conductive PLA-based composites as sustainable and high-performance materials for EMI shielding applications.