今日更新:International Journal of Solids and Structures 1 篇,Journal of the Mechanics and Physics of Solids 2 篇,Thin-Walled Structures 1 篇
Mechanics analysis and experimental study of ultra-thin chip peeling from pre-stretching substrates
Siyu Chen, Kewen Shi, Ziwen Kong, Yinji Ma, Xue Feng
doi:10.1016/j.ijsolstr.2024.113161
预拉伸基底超薄切屑剥落的力学分析与实验研究
Successful chip peeling from a substrate facilitates the transfer process for obtaining the final functional chips, but remains a challenge in the practical production of ultra-thin chips. Flexible ultra-thin chips are prone to fragmentation during the peeling process, due to their fragility. In this study, a substrate pre-stretching process is introduced to the picking process to achieve a high yield of chip peeling, and this process is explored via modelling and experiments. The chip–adhesive pre-stretched substrate structure is modelled, involving both multi-needle ejection and vacuum suctioning, within the framework of Timoshenko’s beam theory. The theoretical analysis is validated using finite element analysis to compare the surface stress distribution on the chip and tip stress within the adhesive layer. During the peeling process, the competitive fracture behaviour of the chip between cracking and peeling is analysed using a dimensionless peeling health index as a metric to assess the health status of the chip. The effects of substrate pre-stretching on the adhesive layer stress, chip layer stress, and peeling health index are analysed. As substrate pre-stretching is found to improve the peeling health index only in the case of needle ejection, but impairs the peeling health index in the case of vacuum suctioning, needle ejection is considered the sole effective peeling method when a substrate pre-stretching process is introduced. Furthermore, through meticulous experimental verification, it is confirmed that pre-stretching of the substrate can significantly improve the success rate of chip peeling.
成功地从衬底上剥离芯片有利于获得最终功能芯片的转移过程,但在超薄芯片的实际生产中仍然是一个挑战。柔性超薄芯片由于其易碎性,在剥离过程中容易碎裂。本研究将衬底预拉伸工艺引入到采摘过程中,以实现高成品率的切屑剥离,并通过建模和实验对该工艺进行了探索。在Timoshenko的光束理论框架内,对贴片粘合剂预拉伸基板结构进行了建模,包括多针弹射和真空抽吸。通过有限元分析对比了贴片表面应力分布和粘接层内尖端应力分布,验证了理论分析的正确性。在剥离过程中,采用无量纲剥离健康指数作为评估切屑健康状态的指标,分析了切屑在开裂和剥离之间的竞争断裂行为。分析了基材预拉伸对粘接层应力、切屑层应力和剥离健康指数的影响。由于基材预拉伸仅在引针情况下提高了脱皮健康指数,而在真空抽吸情况下降低了脱皮健康指数,因此在引入基材预拉伸工艺时,认为引针是唯一有效的脱皮方法。此外,通过细致的实验验证,证实了基片的预拉伸可以显著提高切屑剥离的成功率。
Modeling abscission of cacti branches
Ludwig Striet, Max D. Mylo, Olga Speck, Patrick W. Dondl
doi:10.1016/j.jmps.2024.105965
仙人掌树枝脱落模型
During evolution, various functional principles have evolved that allow plants to create predetermined breaking points for the spatially defined abscission of organs. In the plant family of cacti, some species, such as Cylindropuntia bigelovii, have fragile branch-branch junctions that serve vegetative reproduction, while in other species, such as Opuntia ficus-indica, they are very stable. The fracture behavior of these junctions has been thoroughly characterized anatomically and mechanically, the data being the prerequisite for the performance of cactus-inspired phase field simulations. We have found that models composed of homogeneous materials or material systems with low elastic modulus contrast (analogous to Cylindropuntia bigelovii) exhibit a fracture mode where cracks initiation occurs at the epidermis of the junction notch. In comparison, heterogeneous material systems with high elastic modulus contrast (similar to Opuntia ficus-indica) show fracture nucleation along the inner vascular bundles, with an increase in the maximum fracture energy by a factor of 2.2. In the high contrast heterogeneous models, the V-notch and stiffening of the dermal tissue (“periderm”) have a negligible effect on their fracture behavior. In addition, the fracture morphologies of these models resemble the rough junction fracture sites found experimentally. The knowledge gained about the geometric influences and the importance of the contrasts in the mechanical properties of the individual materials in the overall system can be transferred as functional principles to bioinspired engineering composites in order to program their fracture behavior.
在进化过程中,各种功能原理已经进化,使植物能够为空间上确定的器官脱落创造预定的断点。在仙人掌植物家族中,一些物种,如圆柱仙人掌,具有脆弱的枝-枝连接,用于营养繁殖,而在其他物种中,如无花果-indica,它们非常稳定。这些连接点的断裂行为已经在解剖学和力学上得到了彻底的表征,这些数据是仙人掌启发相场模拟的先决条件。我们发现,由均质材料或具有低弹性模量对比的材料系统组成的模型(类似于圆柱untia bigelovii)表现出一种断裂模式,其中裂缝起源于连接缺口的表皮。相比之下,具有高弹性模量对比的非均质材料体系(类似于无花果)显示沿内部维管束的断裂成核,最大断裂能增加了2.2倍。在高对比度的非均质模型中,v形缺口和真皮组织(“周皮”)的硬化对其断裂行为的影响可以忽略不计。此外,这些模型的断裂形态与实验中发现的粗结断裂部位相似。关于几何影响和整体系统中单个材料力学性能对比的重要性的知识可以作为功能原理转移到仿生工程复合材料中,以便对其断裂行为进行编程。
Explicit topography design for complex shell structures based on embedded spline components
Wendong Huo, Chang Liu, Yilin Guo, Zongliang Du, Weisheng Zhang, Xu Guo
doi:10.1016/j.jmps.2024.105974
基于嵌入样条构件的复杂壳结构显式地形设计
The slender property of shell structures causes the magnitude difference between in-plane and out-of-plane stiffness. Inspired by such a geometry-induced anisotropy phenomenon, this paper proposes a novel design approach to improve the stiffness of complex shell structures. The optimization algorithm is constructed based on two technical pillars, i.e., the explicit moving morphable components (MMC) framework and the computational conformal mapping (CCM) technique. Owing to the MMC framework, the proposed approach can describe complex topography fields with local details via relatively few design variables, theoretically decreasing the computation burden. Towards shell structures in practice, of which the geometry models are usually flexible and complex, we leverage the CCM technique to parameterize the middle surfaces to obtain a unified and robust algorithm architecture. Representative examples with complex geometry models are provided to validate the proposed design method's effectiveness, efficiency, and universality.
壳结构的细长特性导致其面内和面外刚度的大小差异。受这种几何诱导的各向异性现象的启发,本文提出了一种新的设计方法来提高复杂壳结构的刚度。该优化算法是基于显式移动可变形分量(MMC)框架和计算共形映射(CCM)技术两大技术支柱构建的。基于MMC框架,该方法可以通过较少的设计变量对复杂地形场进行局部细节描述,理论上减少了计算量。针对实际应用中壳体结构几何模型灵活复杂的特点,利用CCM技术对中间曲面进行参数化处理,得到统一、鲁棒的算法体系结构。以复杂几何模型为例,验证了所提设计方法的有效性、高效性和通用性。
Coupling damage effects of simultaneous underwater explosions of double charge on multi-cabin structures
Lele Cheng, Fenglei Huang, Haijun Wu, Ximin Deng, Sichen Tian
doi:10.1016/j.tws.2024.112757
水下双装药同时爆炸对多舱结构的耦合损伤效应
The damage mechanisms of ship structures subjected to underwater explosions are critical for marine engineering safety. Previous research has predominantly focused on the effects of single charges on simplified plates, often neglecting the coupling effects of multiple charges and the complex characteristics of ship structures. This study addresses these gaps by investigating the coupling damage effects of double-charge underwater explosions on complex multi-cabin structures under near-surface conditions using experimental and numerical methods. Our experimental and simulation results demonstrate that shock waves and bubbles couple in the central region, exacerbating structural damage. The relative position of charges alters coupling characteristics. Furthermore, the study highlights that pre-cut holes in the structure significantly influence load transmission and damage mechanisms, leading to tearing and severe internal damage. This research addresses a crucial knowledge gap, providing new insights and methodologies for enhancing blast-resistant design in ship engineering.
水下爆炸作用下船舶结构的损伤机理是影响海洋工程安全的重要因素。以往的研究主要集中在单电荷对简化板的影响上,往往忽略了多电荷的耦合效应和舰船结构的复杂特性。本研究通过实验和数值方法研究了近水面条件下双装药水下爆炸对复杂多舱结构的耦合损伤效应。我们的实验和模拟结果表明,激波和气泡在中心区域耦合,加剧了结构的损伤。电荷的相对位置改变了耦合特性。此外,该研究还强调,结构中预切孔会显著影响载荷传递和损伤机制,导致撕裂和严重的内部损伤。这项研究解决了一个关键的知识缺口,为加强船舶工程中的防爆设计提供了新的见解和方法。