今日更新:Composite Structures 2 篇,Composites Part A: Applied Science and Manufacturing 1 篇,Composites Part B: Engineering 1 篇,Composites Science and Technology 1 篇
Numerical modeling and experimental validation of lamina fracture and progressive delamination in composite dovetail specimens under tensile loading
Noh Hong-Kyun, Go Myeong-Seok, Hyuk Lim Jae, Choi Yun-Hyuk, Kim Jong-Gu
doi:10.1016/j.compstruct.2023.117578
拉伸加载下复合材料燕尾槽试样层状断裂和渐进分层的数值建模和实验验证
In this work, a numerical simulation was conducted to investigate the lamina fracture and progressive interlaminar failure behavior of a dovetail specimen of composite fan blades. Through-thickness compression (TTC) will strengthen the interphase properties as the applied pressure increases and degrade the tensile strength combined with the in-plaen shear stress, which greatly affects the overall tensile behavior on the composite dovetail specimen. This was realized with the aid of ABAQUS user subroutines VUSDFLD and VUMAT, along with an experimental validation. To demonstrate the performance of the proposed approach, two sets of tensile tests were conducted on specimens with different stacking sequences with a digital image correlation (DIC) device to investigate the deformation configurations, as well as the load-displacement curves of the gauge section. The obtained results exhibited a remarkable agreement with the simulation results, particularly in terms of the first delamination load and lamina fracture load. To further validate these observations, a sensitivity analysis was carried out. This analysis took into consideration the uncertainties associated with parameters such as the longitudinal Young’s modulus, interphase properties, friction coefficient, and the position of the contact pad.
本研究对复合材料风扇叶片燕尾槽试样的薄片断裂和层间渐进破坏行为进行了数值模拟研究。通厚压缩(TTC)会随着施加压力的增加而增强相间特性,并降低拉伸强度和板内剪应力,从而极大地影响复合材料燕尾形试样的整体拉伸行为。这一点借助 ABAQUS 用户子程序 VUSDFLD 和 VUMAT 以及实验验证得以实现。为了证明所提方法的性能,使用数字图像相关(DIC)设备对具有不同堆叠序列的试样进行了两组拉伸试验,以研究试样的变形配置以及量具截面的载荷-位移曲线。所得结果与模拟结果非常吻合,尤其是在首次分层载荷和薄片断裂载荷方面。为了进一步验证这些观察结果,还进行了敏感性分析。该分析考虑了与纵向杨氏模量、相间特性、摩擦系数和接触垫位置等参数相关的不确定性。
Low-velocity impact response of thermoplastic composite sandwich panels with the intersected corrugated core
Pan Xin, Chen Liming, Deng Jianqiang, Zhao Wanqi, Jin Shuai, Du Bing, Chen Yong, Li Weiguo, Liu Tao
doi:10.1016/j.compstruct.2023.117574
带相交波纹芯材的热塑性复合夹芯板的低速冲击响应
Thermoplastic composite corrugated sandwich panels (TPC-CSPs) with light weight and high damage tolerance are becoming one of the popular choices for impact protection structures in the marine and aerospace applications. In this work, intersected corrugated sandwich panels (ICSPs) of the same thickness as regular corrugated sandwich panels (RCSPs) were fabricated using simple but efficient slotting and interlocking methods. The impact response and damage mechanisms of ICSPs and RCSPs with different impact locations under various impact energy were obtained through a series of low-velocity impact (LVI) tests. The results show that impact on the long span causes greater structural damage to the RCSPs, while the ICSPs can maintain good integrity after unloading. In the case of 200 J impact energy, the peak force of ICSPs is 15.3% and 21.4% higher than that of RCSPs-SS and RCSPs-LS respectively, and has a comparable energy absorption capacity to RCSPs. The finite element (FE) model was established to analyse the response process of the structure and to explore the effect of staggered angles on the deformation and load-carrying capacity. The ICSPs are considered to have better impact resistance and could provide a new idea for the protection structure design.
热塑性复合波纹夹层板(TPC-CSPs)重量轻、损坏耐受性高,正成为海洋和航空航天应用中冲击防护结构的热门选择之一。在这项工作中,采用简单而有效的开槽和互锁方法,制作了与普通波纹夹芯板(RCSP)厚度相同的相交波纹夹芯板(ICSP)。通过一系列低速冲击(LVI)试验,获得了不同冲击能量下不同冲击位置的 ICSP 和 RCSP 的冲击响应和破坏机理。结果表明,对大跨度的冲击会对 RCSP 造成更大的结构破坏,而 ICSP 在卸载后能保持良好的完整性。在冲击能量为 200 J 的情况下,ICSP 的峰值力分别比 RCSPs-SS 和 RCSPs-LS 高 15.3% 和 21.4%,其能量吸收能力与 RCSPs 相当。建立了有限元(FE)模型来分析结构的响应过程,并探讨交错角度对变形和承载能力的影响。ICSP 被认为具有更好的抗冲击能力,可为防护结构设计提供新思路。
Influence of water absorption on the interlaminar behavior of carbon fiber-reinforced composites containing halloysite nanotubes
Kim Eunjung, Ahn Cheol-Hee, Yu Woong-Ryeol, Na Wonjin
doi:10.1016/j.compositesa.2023.107811
吸水性对含有哈洛来石纳米管的碳纤维增强复合材料层间行为的影响
Polymer matrix composites deteriorate during prolonged exposure to water, especially at the fiber–matrix interface. Herein, water absorption and interfacial mechanical property degradation were evaluated after the addition of halloysite nanotubes (HNTs), which are inexpensive tube-shaped nanofillers. The water absorption ratio of the composite containing HNTs was lower than that of the reference. The mechanical properties, including flexural strength and interlaminar shear strength, were also less degraded in the composite containing HNTs. This improvement was attributed to the HNT nanofiller reinforcing the matrix and bridging propagating cracks. Concurrently, the HNTs acted as a water absorbent and water barrier, thereby preventing damage to the fiber–matrix interface by water. Halloysite nanotubes are suitable as a filler for applications exposed to high humidity or aqueous environments.
聚合物基复合材料在长期暴露于水中时会发生老化,尤其是在纤维-基体界面处。在此,我们评估了添加哈洛来石纳米管(HNTs)(一种廉价的管状纳米填料)后的吸水性和界面力学性能退化情况。含有 HNTs 的复合材料的吸水率低于参考材料。含有 HNTs 的复合材料的机械性能,包括抗弯强度和层间剪切强度,也降低了。这种改善归因于 HNT 纳米填料增强了基体并弥合了扩展的裂缝。同时,HNT 还起到吸水和隔水的作用,从而防止了水对纤维-基体界面的破坏。霍洛石纳米管适合用作暴露在高湿度或水性环境中的应用的填料。
Cracking behaviour and its suppression mechanisms with TiB2 additions in the laser additive manufacturing of solid-solution-strengthened Ni-based alloys
Zhang Zhenhua, Han Quanquan, Liu Zhongyi, Wang Liqiao, Zhang Han, Zhao Peng, Zhu Guoliang, Huang Chuanzhen, Setchi Rossitza
doi:10.1016/j.compositesb.2023.111023
在固溶强化镍基合金的激光增材制造过程中添加 TiB2 后的裂纹行为及其抑制机制
This study systematically investigated the cracking mechanisms in the laser powder bed fusion (LPBF) of GH3230 solid-solution-strengthened Ni-based alloy (GH0). The results show that the micro-cracks that formed in GH0 specimens included both solidification and solid-state cracks. The initiation of solidification cracks was associated with the formation of continuous liquid films on high-angle grain boundaries at the final stage of solidification, while the solid-state cracks were found to be ductility-dip cracks, associated with a reduction in the material's plasticity within the heat-affected zone. The study also found that the residual stresses decreased with increasing LSS values, leading to reductions in crack length. The introduction of 1 wt% TiB2 particles to GH3230 (GH1-composite) was found to suppress cracking by promoting grain refinement and generating special high-angle grain boundaries, although residual thermal stresses increased. The ultimate tensile strength values of the GH0 and GH1-composite specimens at 900 °C were found to be 213 and 352 MPa, respectively. These findings provide significant insights into the LPBF of high-performance crack-free Ni-based superalloys.
本研究系统研究了 GH3230 固溶强化镍基合金(GH0)在激光粉末床熔化(LPBF)过程中的开裂机理。结果表明,在 GH0 试样中形成的微裂纹包括凝固裂纹和固态裂纹。凝固裂纹的产生与凝固最后阶段高角度晶界上连续液膜的形成有关,而固态裂纹则是韧性-浸渍裂纹,与热影响区内材料塑性的降低有关。研究还发现,残余应力随着 LSS 值的增加而减小,从而导致裂纹长度缩短。研究发现,在 GH3230(GH1 复合材料)中引入 1 wt% 的 TiB2 颗粒可通过促进晶粒细化和产生特殊的高角度晶界来抑制开裂,尽管残余热应力有所增加。在 900 °C 时,GH0 和 GH1 复合材料试样的极限拉伸强度值分别为 213 和 352 兆帕。这些发现为高性能无裂纹镍基超合金的 LPBF 提供了重要启示。
Effect of spherical alumina crystalline phase content and particle size distribution polydispersity on the properties of silicone rubber composites
Wang Yu, Liu Tinglong, Zhang Huan, Luo Nian, Chen Feng, Fu Qiang
doi:10.1016/j.compscitech.2023.110273
球形氧化铝结晶相含量和粒度分布多分散性对硅橡胶复合材料性能的影响
High loading of thermally conductive fillers for enhancing thermal conductivity (TC) conflicts with proper rheological viscosity in excellent thermal interface materials (TIMs), which remains a significant challenge. The physical properties (crystalline phase, particle size and distribution, etc.) of thermally conductive filler are the base of the high load in the polymer. In this paper, the α-phase content of spherical aluminum (S–Al2O3) increases after calcination, leading to the viscosity of composites increasing sharply but was only slightly improved for the TC. The polydispersity of the S–Al2O3 particle size distribution was regulated to fill the silicone rubber under the premise of controlling the same average particle size, crystalline phase content and filling amount. Results indicated the viscosity of the sample with a polydispersity value of 0.74 was 41.21 Pa s at a shear rate of 10 s−1 at 66 vol%, which was 87.7% lower than that of the sample with a polydispersity value of 0.48. And the viscosity difference became more prominent with the increasing filling amount. However, the difference in TC between several groups of samples with different polydispersity is insignificant at 60–67 vol%, which provides practical, theoretical guidance for achieving controllable viscosity and developing low-viscosity TIMs in the processing process.
为提高热导率(TC)而大量添加导热填料,会与优异的热界面材料(TIM)中适当的流变粘度相冲突,这仍然是一个重大挑战。导热填料的物理性质(晶相、粒度和分布等)是聚合物中高负载的基础。在本文中,球形铝(S-Al2O3)的α相含量在煅烧后增加,导致复合材料的粘度急剧增加,但对 TC 仅有轻微改善。在控制平均粒径、晶相含量和填充量相同的前提下,调节 S-Al2O3 粒径分布的多分散性以填充硅橡胶。结果表明,在剪切速率为 10 s-1 且体积分数为 66% 时,多分散度值为 0.74 的样品的粘度为 41.21 Pa s,比多分散度值为 0.48 的样品低 87.7%。而且,随着填充量的增加,粘度差异变得更加明显。然而,在 60-67 Vol%时,几组不同多分散度的样品之间的 TC 差异并不明显,这为在加工过程中实现可控粘度和开发低粘度 TIM 提供了实用的理论指导。