今日更新:Composite Structures 1 篇,Composites Part A: Applied Science and Manufacturing 6 篇,Composites Part B: Engineering 2 篇,Composites Science and Technology 1 篇
Damage tolerance allowable calculation for the aircraft design with static ultimate load
Raffael Bogenfeld, Sebastian Freund, Sascha Dähne, Tobias Wunderlich, Tobias Wille
doi:10.1016/j.compstruct.2023.117803
静态极限载荷下飞机设计的损伤容限计算
Accounting for damage tolerance (DT) is crucial during the design process of aerospace composite structures. Typically, a DT design allowable limits the permitted strain level. Calculating this design allowable requires an assessment of the expected damage, the damage detectability, and the residual strength. Current state-of-the-art methods rely on empirical data, offering little flexibility and constraining the design space for a structural optimization. For a tailored calculation of the design allowable for arbitrary laminates and materials, we present an analytical analysis chain, composed from existing methods for the assessment of accidental damage (impact), the damage detectability, and the residual strength. We employ the assembled process in three steps. The determination of a DT design point for a given laminate, the calculation of a laminate-specific allowable, and the obtainment of a ply-share specific and general design allowables through minimization procedures. The highest allowables are achieved by stacking [−45,90,45]n-blocks in the outermost plies while moving the 0∘-plies to the laminate center. Compared to a standard legacy quad configuration, an allowable increase between approx. 30% and 50% was identified. Applied in a structural optimization procedure for a composite wing, this corresponds a mass reduction of up to 5%.
在航空航天复合材料结构的设计过程中,考虑损伤容限(DT)至关重要。通常,DT 设计允许值限制了允许的应变水平。计算该设计允许值需要对预期损伤、损伤可探测性和残余强度进行评估。目前最先进的方法依赖于经验数据,灵活性较低,并限制了结构优化的设计空间。为了有针对性地计算任意层压板和材料的设计允许值,我们提出了一个分析链,该分析链由现有的意外损坏(冲击)、损坏可探测性和残余强度评估方法组成。我们分三步采用了这一组合过程。确定给定层压板的 DT 设计点,计算层压板的特定允许值,以及通过最小化程序获得层间共享的特定和一般设计允许值。通过在最外层堆叠 [-45,90,45]n 块,同时将 0∘ 层移至层压板中心,可获得最高允许值。与标准的传统四边形配置相比,可增加约 30% 至 50%。将其应用于复合材料机翼的结构优化程序中,最多可减少 5%的质量。
Effects of average number of platelets through the thickness and platelet width on the mechanical properties of discontinuous fiber composites
Seunghyun Ko, Troy Nakagawa, Zhisong Chen, William B. Avery, Ebonni J. Adams, Matthew R. Soja, Michael H. Larson, Chul Y. Park, Jinkyu Yang, Marco Salviato
doi:10.1016/j.compositesa.2023.107945
平均血小板数、血小板厚度和血小板宽度对不连续纤维复合材料力学性能的影响
In this study, we experimentally and numerically investigate the evolution of the tensile material properties of Discontinuous Fiber Composites (DFCs) with an increasing average number of platelets through the thickness for two different platelet widths. The results show that both the number of platelets and the platelet width have significant effects on the tensile modulus and strength. We find that not only the average mechanical properties but also their coefficients of variation change according to the different DFC mesostructures. To understand the relationship between material morphology at the mesoscale and corresponding material properties, we developed a random platelet mesostructure generation algorithm combined with explicit finite element models. Leveraging the computational tools, we find that moduli and strength increase with increasing average number of platelets through the thickness. The increasing trend continues until reaching an asymptotic limit at about 45 layers through the thickness for the narrow platelets and 27 layers for the square platelets. In the study, we address the importance of having accurate simulations of the mesostructure to match not only the average modulus and strength but also their associated coefficients of variation. We show that it is possible to accurately predict the tensile material properties of DFCs, including their B-basis design values. This is a quintessential condition for the adoption of DFCs in structural applications.
在这项研究中,我们通过实验和数值研究了在两种不同的血小板宽度下,随着血小板平均数量的增加,不连续纤维复合材料(dfc)的拉伸材料性能的演变。结果表明,血小板数目和血小板宽度对拉伸模量和强度均有显著影响。研究发现,不同的DFC细观结构不仅使平均力学性能发生变化,而且其变异系数也发生变化。为了了解材料在中尺度上的形态与相应材料性能之间的关系,我们开发了一种结合显式有限元模型的随机血小板细观结构生成算法。利用计算工具,我们发现模量和强度随着血小板平均数量的增加而增加。增加的趋势一直持续,直到达到渐近极限,约45层厚度的窄血小板和27层厚度的方形血小板。在研究中,我们强调了精确模拟细观结构的重要性,不仅要匹配平均模量和强度,还要匹配它们的相关变异系数。我们表明,可以准确预测dfc的拉伸材料性能,包括它们的b基设计值。这是在结构应用中采用dfc的典型条件。
Measurement device for tear defects during preforming of non-woven fabrics made of recycled carbon fibres
Eloi Facon, Jean Ivars, Ahmad Rashed Labanieh, Mohamed Medhat Salem, Damien Soulat
doi:10.1016/j.compositesa.2023.107961
再生碳纤维非织造布预成型时撕裂缺陷的测量装置
Non-woven fabrics, known for their mechanical and acoustic properties, have gained attention in many industries, including the automotive industry. Use of recycled carbon fibres (rCF) in non-woven structures is a cost-effective and sustainable solution. However, the deformability and tear characteristics of these fabrics during preforming are not clearly understood. This study introduces a novel measuring instrument that accurately detects and quantifies the local mass loss in non-woven fabrics during preforming on a hemispherical punch. The instrument demonstrated satisfactory accuracy in identifying and quantifying tear defects, highlighting the high sensitivity of non-woven rCF materials to tear damage during formation. The tear damage was dispersed across different angles, indicating widespread susceptibility to tearing throughout the material.
无纺布以其机械和声学性能而闻名,在包括汽车工业在内的许多行业都受到了关注。在无纺布结构中使用再生碳纤维(rCF)是一种具有成本效益和可持续发展的解决方案。然而,这些织物在预成型过程中的变形性和撕裂特性尚不清楚。本文介绍了一种新的测量仪器,可以准确地检测和量化半球形冲床预成型过程中非织造布的局部质量损失。该仪器在识别和定量撕裂缺陷方面表现出令人满意的准确性,突出了非织造rCF材料对地层撕裂损伤的高灵敏度。撕裂损伤分散在不同的角度,表明撕裂在整个材料中广泛存在。
Multiscale modelling and experimental analysis of ultrasonic-assisted drilling of GLARE fibre metal laminates
Muhammad Atif, Xibin Wang, Lijing Xie, Khaled Giasin, Yuan Ma, Chulin Jiang, Ugur Koklu, Jos Sinke
doi:10.1016/j.compositesa.2023.107962
超声辅助钻削强光纤维金属层压板的多尺度建模与实验分析
This study aims to evaluate the effectiveness of Ultrasonic-assisted drilling (UAD) of Glass laminate aluminium reinforced epoxy (GLARE) at high cutting speeds (Spindle speeds: 3000-7500 rpm; feed rates 300-750 mm/min) by analysing the thrust force and hole quality metrics (surface roughness, hole size, and burr formations. The research also presents numerical modelling of FMLs under conventional and UAD regimes to predict thrust force using ABAQUS/SIMULIA. The thrust force and exit burrs were reduced by up to 40.83% and 80%, respectively. The surface roughness metrics (Ra and Rz) were slightly higher using UAD but remained within the desirable limits of surface roughness for machined aeronautical structures. The discrepancy between the simulation and experimental results was adequate and did not exceed 15%. The current study shows that it is feasible to drill holes in GLARE using higher cutting parameters and maintain excellent hole quality, which means increased productivity and reduced costs.
本研究旨在评估高切割速度(主轴转速:3000-7500 rpm;通过分析推力和孔质量指标(表面粗糙度、孔尺寸和毛刺形成),可以获得300- 750mm /min的进给速度。研究还利用ABAQUS/ simula对传统和UAD模式下的FMLs进行了数值模拟,以预测推力。推力和出口毛刺分别降低了40.83%和80%。使用UAD的表面粗糙度指标(Ra和Rz)略高,但仍在加工航空结构的理想表面粗糙度范围内。模拟结果与实验结果的差异是充分的,不超过15%。目前的研究表明,使用更高的切削参数在眩光中钻孔并保持良好的孔质量是可行的,这意味着提高生产率并降低成本。
Flax fiber treatment by an alkali solution and poly(dopamine) coating: effects on the fiber physico-chemistry and flax/Elium® composite interfacial properties
Arthur Montreuil, Gregory Mertz, Julien Bardon, Jérôme Guillot, Patrick Grysan, Frédéric Addiego
doi:10.1016/j.compositesa.2023.107963
亚麻纤维经碱溶液和聚(多巴胺)涂层处理:对纤维物理化学和亚麻/Elium®复合界面性能的影响
The use of natural fibers to reinforce polymer-based composites is gaining interest to replace conventional synthetic fibers due to their sustainability. In this frame, optimizing the adhesion between natural fibers and the polymer matrix is crucial to ensure high mechanical properties. To improve the adhesion between flax fiber and an acrylic-based thermoplastic resin, the combining of alkalization and poly(dopamine) (PDA) coating as fiber treatments has been investigated in this paper. It is found that applying an alkalization with sodium hydroxide (3 wt%, 2h, 21 ± 2 °C), followed by dopamine polymerization (2 g/L, pH of 8.5, 24 h, 21 ± 2 °C) in the presence poly(ethylene imine) (600 g/mol, 1 g/L) as a polyelectrolyte, provides the highest increase in composite interfacial shear strength (+22.0%) and interlaminar shear strength (+63.2%) compared to the composite with untreated fibers. The results are discussed based on the fiber physico-chemical properties and composite interfacial aspects.
利用天然纤维增强聚合物基复合材料,由于其可持续性,取代传统合成纤维正成为人们关注的焦点。在这种情况下,优化天然纤维与聚合物基体之间的粘附性对于确保高机械性能至关重要。为了提高亚麻纤维与丙烯酸基热塑性树脂的粘结性,研究了碱化与聚多巴胺(PDA)涂层复合处理的方法。研究发现,在聚亚胺(600 g/mol, 1 g/L)作为聚电解质的情况下,用氢氧化钠(3wt %, 2h, 21±2°C)碱化,然后用多巴胺聚合(2g /L, pH为8.5,24 h, 21±2°C),复合材料界面剪切强度(+22.0%)和层间剪切强度(+63.2%)比未处理纤维的复合材料提高最高。从纤维的理化性质和复合界面两个方面对结果进行了讨论。
Ethyl cellulose/carbonized spent coffee ground-based biocomposites for superior hydrophobicity and electric protection performance
Sung Jin Kim, Hae Eun Nam, Hyeseong Lee, Seong Hun Kim, Ji-un Jang, Seong Yun Kim
doi:10.1016/j.compositesa.2023.107964
乙基纤维素/碳化废咖啡磨基生物复合材料,具有优异的疏水性和电保护性能
Endowing naturally-derived electric protection materials with hydrophobicity is required to guarantee their service reliability under harsh environments and eco-friendly disposal. Herein, a conductive biocomposite was designed and fabricated using a melt-processable ethyl cellulose (EC) matrix, and a carbonized spent coffee ground (CSCG) filler with a nitrogen-doped sp2 hybridized carbon structure. In terms of functional groups, defects, and crystal structure, CSCG prepared at 1000 °C was the best suited for improving the electrical conductivity and electromagnetic interference shielding effectiveness (EMI SE) of the fabricated composites. The EC composite containing 70 wt% CSCG prepared at 1000 °C exhibited an electrical conductivity of 6.79×101 S/m, an EMI SE/thickness of 13.2 dB/mm, and a water contact angle of ∼104°. Therefore, the material design strategy used in this study can provide insight into the development of naturally-derived electric protection materials with hydrophobicity.
为保证天然电保护材料在恶劣环境下的使用可靠性和环保处理,需要赋予其疏水性。本文设计并制备了一种导电生物复合材料,采用可熔融加工的乙基纤维素(EC)基质和含氮sp2杂化碳结构的碳化废咖啡渣(CSCG)填料。在官能团、缺陷和晶体结构方面,1000℃制备的CSCG最适合提高复合材料的导电性和电磁干扰屏蔽效能(EMI SE)。在1000℃下制备的含70 wt% CSCG的EC复合材料的电导率为6.79×101 S/m, EMI SE/厚度为13.2 dB/mm,水接触角为~ 104°。因此,本研究中使用的材料设计策略可以为开发天然衍生的疏水性电保护材料提供见解。
Significantly enhanced laser trapping and heating of carbon nanotube/carbon fibre hierarchical composites for efficient laser-assisted automated fibre placement
Cheng Chen, Zhikun Chen, Shirui Hu, Yue Zhou, Zhigao Huang, Huamin Zhou
doi:10.1016/j.compositesa.2023.107965
显著增强了激光捕获和加热碳纳米管/碳纤维分层复合材料,以实现高效的激光辅助自动化纤维放置
Laser-assisted automated fibre placement (LAFP) process is promising for manufacturing large-scale thermoplastic composite parts. However, its laydown speed suffers from the near-infrared (NIR) laser reflection from carbon fibres (CFs) and the high specific heat capacity of prepregs. Herein, the light-trapping carbon nanotube (CNT) forest was grown on CFs using a low-cost flame synthesis process, followed by its embedding in the poly-ether-ether-ketone (PEEK) matrix to produce CF/PEEK/CNTs prepregs with simultaneously enhanced laser absorption and reduced specific heat capacity. Spectroscopic analysis shows that CNTs reduce the NIR reflectance of prepregs due to enhanced light-trapping efficiency with hierarchical CNT/CF structures, further evidenced by a transition from diffuse reflection to specular reflection. Additionally, CNTs reduce 19% of the specific heat capacity by restricting polymer chain movement. Therefore, the hierarchical structure increases the heating rate and maximum temperature of CF/PEEK prepregs by 18.5% and 16.0%, respectively, under 1080 nm laser radiation during the LAFP process.
激光辅助自动纤维铺放(laff)工艺是制造大型热塑性复合材料零件的一种有前途的方法。然而,它的铺设速度受到碳纤维(CFs)的近红外(NIR)激光反射和预浸料的高比热容的影响。本文采用低成本火焰合成工艺在碳纤维上生长捕光碳纳米管(CNT)森林,然后将其嵌入聚醚-醚-酮(PEEK)基体中,制备CF/PEEK/CNTs预浸料,同时增强激光吸收并降低比热容。光谱分析表明,碳纳米管降低了预浸料的近红外反射率,这是由于碳纳米管/碳纳米管分层结构增强了光捕获效率,从漫反射到镜面反射的转变进一步证明了这一点。此外,CNTs通过限制聚合物链的移动,降低了19%的比热容。因此,分层结构使CF/PEEK预浸料在1080 nm激光辐射下的升温速率和最高温度分别提高了18.5%和16.0%。
Phase-incorporation-induced electromagnetic coupling of NFS@1T/2H–MoS2 for enhanced microwave absorption
Fei Wu, Mengyun Ling, Lei Zhang, Qiuyu Zhang, Baoliang Zhang
doi:10.1016/j.compositesb.2023.111136
NFS@1T/ 2H-MoS2的相位诱导电磁耦合增强微波吸收
Herein, we propose a combination strategy to induce robust room-temperature electromagnetic coupling in non-magnetic MoS2 semiconductor (2H–MoS2). The introduction of ascorbic acid (AA) is intended to introduce sulfur vacancies (sv) in the process of 2H–MoS2 nano-sheet shells coating on the surface of three-dimensional (3D) matrix. It promotes the transformation of local lattice (2H–MoS2) into metal phase (1T-MoS2). The transformed 1T-MoS2 phase improves the conductivity (σ) of the composite by 1.48 times. Due to the Mo4+4d energy state within the bandgap, the exchange interaction between the sv and the Mo4+4d bandgap state produces a robust intrinsic electromagnetic response of more than 1.2 emu/g. Density functional theory (DFT) calculations are used to analyze the above results, and a novel electromagnetic-coupling-enhanced microwave absorption mechanism is proposed. The results indicates that microwave absorption performance can be effectively improved by the phase-incorporation effect. The minimum reflection loss (RLmin) reaches −53.1 dB (1.7 mm) and the adjustable effective absorption bandwidth (EAB) covers 14.5 GHz (3.5–18 GHz) at the various matching thicknesses. This work might shed light on a new possibility of manipulating electromagnetic interaction to promote microwave absorption.
在此,我们提出了一种组合策略来诱导非磁性MoS2半导体(2H-MoS2)的鲁棒室温电磁耦合。引入抗坏血酸(AA)是为了在2H-MoS2纳米片壳在三维(3D)基体表面涂覆的过程中引入硫空位(sv)。它促进了局部晶格(2H-MoS2)向金属相(1T-MoS2)的转变。转化的1T-MoS2相使复合材料的电导率(σ)提高了1.48倍。由于Mo4+4d能态在带隙内,sv与Mo4+4d能态之间的交换相互作用产生了大于1.2 emu/g的鲁棒本征电磁响应。利用密度泛函理论(DFT)对上述结果进行了分析,提出了一种新的电磁耦合增强微波吸收机理。结果表明,掺相效应可以有效地提高微波吸收性能。最小反射损耗(RLmin)达到−53.1 dB(1.7 mm),有效吸收带宽(EAB)可调范围为14.5 GHz(3.5 ~ 18 GHz)。这项工作可能揭示了操纵电磁相互作用以促进微波吸收的新可能性。
Ablation behavior of high-entropy boride (Hf-Zr-Ta-Ti)B2 coating fabricated via supersonic atmospheric plasma spraying for carbon/carbon composites
Junshuai Lv, Wei Li, Tao Li, Lingxiang Guo, Yanqin Fu, Jiachen Li, Jianhua Zhang, Yulei Zhang
doi:10.1016/j.compositesb.2023.111137
超声速大气等离子喷涂制备高熵硼化物(Hf-Zr-Ta-Ti)B2复合材料涂层的烧蚀行为
Carbon/carbon (C/C) composites have the potential to fulfill the demands of thermal protection systems, whereas they are limited by oxygen susceptibility. Herein, a high-entropy boride (HEB) (Hf-Zr-Ta-Ti)B2 coating was deposited on C/C composites via supersonic atmospheric plasma spraying for ablation-resistant applications. The coated C/C composites showed a linear recession rate of 1.14 μm/s after oxyacetylene torch testing for 60 s. The good ablation resistance is attributed to the multicomponent synergy effect. The Ti-dominated liquid phase sealed defects, resulting in a dense oxide scale, and the Ta-induced lamellar architecture potentially improved its thermal shock resistance. This study demonstrates that HEBs with compositional breadth are effective in protecting C/C composites from ablation at ultra-high temperatures.
碳/碳(C/C)复合材料具有满足热保护系统需求的潜力,但它们受氧敏感性的限制。本文采用超声速大气等离子喷涂技术在C/C复合材料表面沉积了高熵硼化物(HEB) (Hf-Zr-Ta-Ti)B2涂层。经氧乙炔炬测试60 s,涂层C/C复合材料的线性衰退速率为1.14 μm/s。良好的抗烧蚀性能是多组分协同作用的结果。ti主导的液相密封缺陷导致了致密的氧化层,而ta诱导的层状结构潜在地提高了其抗热震性。研究表明,具有组成宽度的HEBs可以有效地保护C/C复合材料在超高温下免受烧蚀。
A comparative analysis of acoustic emission sensor embedding in glass fibre composite
Noor Ghadarah, David Ayre
doi:10.1016/j.compscitech.2023.110392
声发射传感器嵌入玻璃纤维复合材料的对比分析
The manufacturing process of composite structures permits fully embedding acoustic emission (AE) sensors. While the embedding process may pose challenges, its advantages, if proven, can outweigh the challenges. The increased sensitivity resulting from embedding acoustic emission sensors in composites is still not definitively established. A test was set up with pre-determined AE initiation locations (surface and sub-surface) and pre-determined receiving sensor's location (surface and sub-surface) to ensure any sensitivity increase was evident. The receiving sensor's attenuation along (at 90°) and across the fibres (at 45°) was assessed using two test methods: pencil lead breaking (PLB) and actuator methods. The actuator method involved using two pulse generators, the TGP110 pulse generator and the Mistras FieldCal. A range of specific frequencies were utilised, 30, 60, 150 and 300 kHz, using the FieldCal. The results obtained from the test methods were not in agreement with each other. For example, comparing the sensitivity using surface cracks, the PLB method showed decreased sensitivity when embedding the receiving sensor compared to the actuator method, which demonstrated minimal changes in sensitivity. The research aims to clarify the sensitivity increase obtained when embedding an AE sensor while taking into account the crack's position and frequency.
复合材料结构的制造过程允许完全嵌入声发射(AE)传感器。虽然嵌入过程可能会带来挑战,但如果得到证实,其优势将超过挑战。在复合材料中嵌入声发射传感器所增加的灵敏度尚未得到明确的证实。预先确定声发射起始位置(地表和地下)和预先确定接收传感器位置(地表和地下),以确保任何灵敏度增加都是明显的。接收传感器沿(90°)和跨纤维(45°)的衰减使用两种测试方法进行评估:铅笔芯断裂(PLB)和致动器方法。执行器方法包括使用两个脉冲发生器,TGP110脉冲发生器和Mistras FieldCal。使用FieldCal,使用了一系列特定频率,30,60,150和300 kHz。试验方法得到的结果并不一致。例如,使用表面裂纹比较灵敏度,与执行器方法相比,PLB方法在嵌入接收传感器时灵敏度降低,而执行器方法的灵敏度变化很小。本研究旨在阐明在考虑裂纹位置和频率的情况下,嵌入声发射传感器所获得的灵敏度提高。