今日更新:Composite Structures 2 篇,Composites Part A: Applied Science and Manufacturing 1 篇,Composites Science and Technology 4 篇
Failure prediction of an open-hole laminate under compression
Qiang Ma, Zheng-Ming Huang
doi:10.1016/j.compstruct.2024.118226
开孔层压板压缩失效预测
Failure prediction of open-hole laminates under compression still remains a great challenge. A number of unique mechanics theories for composites developed by the author are successfully applied to analyze in plane compression induced various failures of the notched laminates in this paper. A buckling mode must be incorporated into the analysis of the compression induced delamination, and the rules for selecting a scale factor for the buckling analysis through ABAQUS are established. To simulate delamination, the interlaminar matrix stress modification method is applied. A more pertinent criterion for delamination is proposed. When and where is delamination initiated, how can the initiated delamination be propagated and how much is the delaminated area to be attained can be easily reproduced. Intralaminar failures are estimated based on Bridging Model and the matrix true stress theory. The ultimate strength of a notched laminate is assumed when any primary layer element outside neighborhoods of the stress singularity and weak singularity points firstly attains an ultimate failure. A limited, if not the minimum, number of inputs are required all measurable independently and following existing standards with no data calibration. Except for the pre-buckling analysis, no iteration is needed for prediction of all the other failures. The predicted failure modes and ultimate compressive loads of several laminates with single or double holes agree well with our measured counterparts.
开孔层压板在压缩作用下的失效预测仍然是一个很大的挑战。本文成功地应用作者提出的一些独特的复合材料力学理论,分析了缺口层合板在平面压缩下的各种破坏。在压缩诱发分层分析中必须考虑屈曲模式,并建立了ABAQUS屈曲分析尺度因子的选取规则。为了模拟分层,采用了层间基体应力修正法。提出了一种更为恰当的分层判据。可以很容易地再现脱层发生的时间和地点、开始的脱层如何传播以及要达到的脱层面积有多大。基于桥接模型和矩阵真应力理论对层间破坏进行了估计。假设缺口层板的极限强度是在应力奇异点和弱奇异点的邻域外的任一主层单元首先达到极限破坏。需要有限的(如果不是最小的)输入量,所有输入量都是可独立测量的,并遵循现有标准,无需数据校准。除预屈曲分析外,其他失效预测均无需迭代。预测的单孔或双孔层合板的破坏模式和极限压缩载荷与实测结果吻合较好。
A coupled FEM-FFT concurrent multiscale method for the deformation simulation of CFRPs laminate
Wenlong Hu, Hui Cheng, Shuaipeng Wang, Haocong Cheng, Yi Cheng, Kaifu Zhang, Biao Liang
doi:10.1016/j.compstruct.2024.118246
基于FEM-FFT并行多尺度方法的cfrp层合板变形模拟
Carbon fiber reinforced polymer composites (CFRPs) laminate is increasingly used in aircraft structures and its assembly deformation has great influence on the aircraft aerodynamic profile and mechanical performance. Due to the inherent multiscale nature of CFRPs, the traditional macroscopic models are unable to incorporate their true microstructural details, resulting in them being unable to provide both the macro and micro deformations simultaneously. To address this issue, this work proposed a coupled FEM-FFT concurrent multiscale method for the deformation simulation of CFRPs laminate, where the mechanical response of each macro point of CFRPs laminate was from the corresponding unidirectional representative volume element (UD RVE). The FEM (Finite Element Method) was used for the analysis at the macroscopic scale, while the FFT (Fast Fourier Transform) based method was employed in the UD RVE to speed up the calculation. The elastoplastic behavior of resin matrix in the UD RVE was modelled with the parabolic yield criterion. The proposed concurrent multiscale method was validated respectively by the tension, compression and shearing experiments of CFRPs laminate. The results show that there is a good agreement both for the full strain field and load–displacement curve, demonstrating the effectiveness of the proposed concurrent multiscale method.
碳纤维增强聚合物复合材料(CFRPs)层合板在飞机结构中的应用越来越广泛,其装配变形对飞机的气动外形和力学性能有很大影响。由于cfrp固有的多尺度特性,传统的宏观模型无法反映其真实的微观结构细节,导致其无法同时提供宏观和微观变形。为了解决这一问题,本工作提出了一种耦合FEM-FFT并发多尺度方法来模拟cfrp层合板的变形,其中cfrp层合板的每个宏观点的力学响应来自相应的单向代表性体积单元(UD RVE)。在宏观尺度上采用有限元方法进行分析,在UD RVE中采用基于快速傅里叶变换的方法加快计算速度。采用抛物线屈服准则对树脂基体在UD RVE中的弹塑性行为进行了建模。通过CFRPs层合板的拉伸、压缩和剪切实验,验证了并行多尺度方法的有效性。结果表明,全应变场和荷载-位移曲线具有较好的一致性,验证了并行多尺度方法的有效性。
Processing parameter effect, formation mechanism and inhibition method of micro-hole exit defects in rotary ultrasonic pecking drilling of SiCf/SiC composites
Han Li, Cheng Zhang, Xunxun Zhang, Zhen Yin, Tao Wang, Lu Yang, Qinglong An, Ming Chen
doi:10.1016/j.compositesa.2024.108285
SiCf/SiC复合材料旋转超声钻削微孔出口缺陷的工艺参数影响、形成机理及抑制方法
High brittleness and anisotropy of ceramic matrix composites lead to great challenges for micro-hole machining. Micro-holes with large depth-to-diameter ratio (10:1) of SiCf/SiC composites were machined by rotary ultrasonic pecking drilling process. Based on the mechanical theory and structural characteristics of SiCf/SiC, a critical thrust force model was established. The effects of processing parameters on machining accuracy and machining quality of micro-hole exits were analyzed and parameters were optimized. The formation mechanism of exit defects includes interfacial debonding, fiber bending and matrix fracture. A method based on the surface morphology to inhibit exit defects by increasing the support stiffness of the material was proposed, under which the exit roundness all reached IT8 level and chipping factors decreased by 53 % to 67 %, and only a small amount of chipping and micro-cracks was at the exit. The proactive control of micro-hole exit defects was realized, and a better machining quality was obtained.
陶瓷基复合材料的高脆性和各向异性给微孔加工带来了巨大的挑战。采用旋转超声打孔工艺加工了大深径比(10:1)的SiCf/SiC复合材料微孔。基于SiCf/SiC的力学理论和结构特点,建立了临界推力模型。分析了加工参数对微孔出口加工精度和加工质量的影响,并进行了参数优化。出口缺陷的形成机制包括界面剥离、纤维弯曲和基体断裂。提出了一种基于表面形貌通过提高材料的支撑刚度来抑制出口缺陷的方法,该方法使出口圆度均达到IT8级,切屑系数降低了53 % ~ 67 %,出口仅出现少量的切屑和微裂纹。实现了对微孔出口缺陷的主动控制,获得了较好的加工质量。
Monitoring of Static and Vibration Responses of Laminated Composite Materials Using Integrated Carbon Nanotube Fibers
Jandro L. Abot, Thaís L.A. Montanheiro, Daniel de A. Pereira, Sérgio Nascimento, Cairo L. Nascimento, Juan R.B.F. Silva, Alexander H. Kasama, Domingos A. Rade
doi:10.1016/j.compscitech.2024.110694
基于集成碳纳米管纤维的层合复合材料静振动响应监测
Carbon nanotube fibers or yarns (CNTYs) are lightweight, stiff, strong, electrically, and thermally conductive fiber-like materials that exhibit a piezoresistive response and could be integrated in glass-fiber/epoxy laminated composite materials to measure strain and to detect damage. Aiming at extending the scope of previous studies, this work is about the piezoresistive response of CNTY sensors integrated in composite laminates of industrial interest, accounting for interactions between the CNTY and the typical heterogeneous, anisotropic surrounding media, including the effects induced by the curing process of the composite matrix. This study reports experimental results on the mechanical response of laminated composite materials under quasi-static and vibration loading monitored using integrated CNTY sensors. A combination of CNTY sensor configurations and experimental setups were used to monitor the deformation and strains among the various layers of the laminated composites. As the laminated composites were mechanically loaded under quasi-static four-point bending, the CNTY sensors captured instantaneously the deformation as demonstrated by the change in their electrical resistance. Also, as the laminated composites were subjected to sinusoidal loading at specific frequencies, the integrated CNTY sensors were able to capture the loading cycles exactly including durations and peaks. Integrated sensing using CNTYs may offer a highly adaptive, practical, and sensitive structural monitoring method for a variety of applications.
碳纳米管纤维或纱线(CNTYs)是一种轻质、坚硬、坚固、导电和导热的类纤维材料,具有压阻性响应,可以集成在玻璃纤维/环氧树脂层压复合材料中,以测量应变和检测损伤。为了扩展先前研究的范围,本工作是关于集成在工业感兴趣的复合材料层压板中的CNTY传感器的压阻响应,考虑CNTY与典型的非均质、各向异性周围介质之间的相互作用,包括复合材料基体固化过程引起的影响。本文报道了利用集成CNTY传感器监测层合复合材料在准静态和振动载荷下的力学响应的实验结果。采用CNTY传感器和实验装置相结合的方法,对复合材料各层间的变形和应变进行了监测。当层压复合材料在准静态四点弯曲下机械加载时,CNTY传感器通过电阻的变化实时捕捉到变形。此外,当层压复合材料在特定频率下受到正弦载荷时,集成的CNTY传感器能够准确地捕获载荷周期,包括持续时间和峰值。采用CNTYs的集成传感可以为各种应用提供高度自适应、实用和敏感的结构监测方法。
Magnetic flexible sensor with randomly distributed pine-branch microstructure for bidirectional recognition
Danyi Li, Min Sang, Zimu Li, Xinglong Gong, Congcong Lou, Wenwen Li, Jianpeng Wu, Ziyang Fan, Qian Ma, Ken Cham-Fai Leung, Honghao Ma, Shouhu Xuan
doi:10.1016/j.compscitech.2024.110687
随机分布松枝微结构的双向识别磁挠性传感器
Flexible sensors have been widely used in smart wearable devices, in which the multifunctional selectivity and mechanical property receive the main attention. However, a simple process for preparing sensors which can recognize different forms of mechanical stimuli is still a challenge. This paper reports a magnetic thin-film sensor (MP-Ag-MP) consisting of magnetic PDMS matrix and conductive Ag nanowires film with pine-branch microstructure by using sandpaper as an abrasive template. Due to its upper and lower asymmetric microstructures, the sensor has diametrically opposed electrical signal responses to bending stimuli in different directions, thus enabling the differentiated monitoring of in-plane and out-plane bending, and the sensitivities can respectively reach −9.04 × 10−2/mm and 12.87 × 10−2/mm in the sensing range. Moreover, it can also respond promptly to different magnetic field directions and intensities, which demonstrates excellent magnetic sensing performance. The sensor can be applied to monitor various human joint motions and construct a Morse code encryption-decryption system. Furthermore, a stress-magnetic bi-functional control system integrated with Bluetooth transmission function can be designed to wirelessly control the motion of the smart cart. As a result, this randomly distributed pine-branch microstructure endows the wonderful bi-directional sensing function and provides high potential application in smart wearable devices.
柔性传感器在智能可穿戴设备中得到了广泛的应用,其多功能选择性和力学性能成为人们关注的焦点。然而,制备能够识别不同形式机械刺 激的传感器的简单过程仍然是一个挑战。本文报道了一种以砂纸为磨料模板,由磁性PDMS基体和具有松枝微结构的导电银纳米线薄膜组成的磁性薄膜传感器(MP-Ag-MP)。由于上下微结构不对称,传感器对不同方向弯曲刺 激的电信号响应完全相反,从而实现了对面内和面外弯曲的差异化监测,灵敏度在传感范围内分别可达- 9.04 × 10−2/mm和12.87 × 10−2/mm。此外,它还能对不同的磁场方向和强度做出快速响应,表现出优异的磁传感性能。该传感器可用于人体各种关节运动的监测,并可构建莫尔斯电码加解密系统。此外,还可以设计结合蓝牙传输功能的应力磁双功能控制系统,对智能小车的运动进行无线控制。因此,这种随机分布的松枝微观结构赋予了奇妙的双向传感功能,在智能可穿戴设备中具有很高的应用潜力。
Assessment of the effect of embedded RFID tag on a composite laminate strength
Daniele Ambrosini, Dimitrios Zarouchas, Alessandro Pirondi, Luca Vescovi
doi:10.1016/j.compscitech.2024.110691
嵌入式射频识别标签对复合层压板强度影响的评估
RFID (Radio Frequency Identification) is commonly used to monitor goods along the supply chain. The feasibility of the application of a RFID tag to monitor CFRP components was demonstrated in a previous work by some of the authors. This work is aimed at evaluating how the integration of a RFID tag inside a CFRP laminate affects the quasi-static strength and the failure mode. Finite element modelling is used to design a specimen with an embedded tag, that may be representative of the tensile state of stress in a larger laminate. Tensile testing is performed both up to failure and by interrupting tests at different load levels in order to inspect the specimen by C-scan. Acoustic Emission (AE) and Digital Image Correlation (DIC) are used as additional non-destructive monitoring techniques. Some interrupted tests were selected to extract micrographic sections that illustrate damage development in the laminate. The extensive destructive and non-destructive characterization allowed to quantify the effect of embedding a RFID tag in the laminate in terms of strength decrease and failure mode.
RFID(无线射频识别)通常用于监控供应链上的货物。一些作者在之前的工作中证明了应用RFID标签监测碳纤维增强塑料组件的可行性。这项工作旨在评估RFID标签在CFRP层压板内的集成如何影响准静态强度和失效模式。有限元模型用于设计带有嵌入标签的试样,该标签可以代表较大层压板中的应力拉伸状态。拉伸试验在不同的载荷水平下进行,直到失效和中断试验,以便通过c扫描检查试样。声发射(AE)和数字图像相关(DIC)作为附加的无损监测技术。选择一些中断的测试来提取说明层压板中损伤发展的显微切片。广泛的破坏性和非破坏性表征允许量化在层压板中嵌入RFID标签的强度降低和失效模式的影响。
Rapid photo-responsive self-healing cross-linked polyurea/ polydopamine nanocomposites with multiple dynamic bonds and bio-based rosin
Liwei Lu, Wenzhe Niu, Jiongchao Li, Yuedong Xing, Yutao Yang, Jianben Xu, Faai Zhang
doi:10.1016/j.compscitech.2024.110693
具有多动态键和生物基松香的快速光响应自修复交联聚脲/聚多巴胺纳米复合材料
The development of conventional thermo-responsive self-healing elastomer is hindered by two bottlenecks: i) longer repair time for damaged elastomers and ii) restricted sites for self-healing. In this study, fast near-infrared (NIR) light photo-responsive self-healing nanocomposites were fabricated by blending polydopamine (PDA) particles into cross-linked polyurea containing sextuple H-bonds (SHBs) and hinder urea bonds (HUBs). Strong interfacial interactions between PDA and polyurea fragments containing extensive H-bonds significantly enhanced the mechanical properties of the nanocomposites. Moreover, the rapid photoresponsive self-healing properties were provided by the excellent dynamic abilities of HUBs and the outstanding photothermal effect of PDA. Further, the deposition of Pt onto the elastomer surface created a conductive layer through chelation with PDA, thereby endowing the nanocomposites with the potential for strain sensor applications.
传统热响应自修复弹性体的发展受到两个瓶颈的阻碍:1)损伤弹性体修复时间较长;2)自修复位点有限。在这项研究中,通过将聚多巴胺(PDA)颗粒掺入含有六重氢键(SHBs)和阻碍尿素键(HUBs)的交联聚脲中,制备了快速近红外(NIR)光响应自修复纳米复合材料。PDA与含有广泛氢键的聚脲片段之间的强界面相互作用显著提高了纳米复合材料的力学性能。此外,集线器优异的动态性能和PDA优异的光热效应为其提供了快速的光响应自修复性能。此外,Pt沉积在弹性体表面,通过与PDA的螯合形成导电层,从而赋予纳米复合材料应变传感器应用的潜力。