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【新文速递】2024年6月28日复合材料SCI期刊最新文章

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今日更新:Composite Structures 9 篇,Composites Part A: Applied Science and Manufacturing 1 篇,Composites Part B: Engineering 1 篇,Composites Science and Technology 1 篇

Composite Structures

Investigation of geometric and material effects on the fatigue performance of composite and steel adhesive joints

F.C. Sousa, A. Akhavan-Safar, R.J.C. Carbas, E.A.S. Marques, R. Goyal, J. Jennings, L.F.M. da Silva

doi:10.1016/j.compstruct.2024.118313

复合材料和钢粘接接头疲劳性能的几何和材料影响研究

This study experimentally investigates the combined effect of several parameters on the fatigue behaviour of adhesive bonded single lap joints, including: substrate material (steel, glass fibre reinforced polymer (GFRP) and carbon fibre reinforced polymer (CFRP)); adhesive material (epoxy and methacrylate); as well as joint geometry (overlap length and adhesive thickness). Results showed that despite the lower bulk strength of the ductile methacrylate adhesive, in terms of the ratio of fatigue load to ultimate failure load, joints bonded by this adhesive had a higher fatigue performance when compared to joints bonded by the epoxy one, with differences in fatigue life of up to 20 times for the same load ratio. In a similar substrate configuration, flexible GFRP substrates reduced the fatigue life of the joints bonded by the methacrylate adhesive more than 10 times when compared to steel joints for the same load. However, in a dissimilar configuration, an increase in fatigue life was observed which, based on a finite element analysis, was attributed to the ductility of the adhesive and its effects on the stress field. In CFRP joints bonded by the epoxy adhesive, a deterioration in fatigue performance was observed due to the occurrence of interfacial failure. Regarding the geometrical factors, increasing overlap length led to a decrease of the fatigue life for the same nominal shear stress. Similar trend was obtained for adhesive thickness. A parametric analysis revealed that overlap length is the parameter that affects more the fatigue performance of the joints.

本研究通过实验研究了多个参数对粘合剂粘接单搭接接头疲劳性能的综合影响,包括:基材材料(钢、玻璃纤维增强聚合物(GFRP)和碳纤维增强聚合物(CFRP));粘合剂材料(环氧树脂和甲基丙烯酸酯);以及接头几何形状(重叠长度和粘合剂厚度)。结果表明,尽管韧性甲基丙烯酸酯粘合剂的体积强度较低,但就疲劳载荷与极限破坏载荷的比率而言,与环氧树脂粘合剂粘合的接头相比,这种粘合剂粘合的接头具有更高的疲劳性能,在相同载荷比率下,疲劳寿命最多相差 20 倍。在类似的基材配置中,柔性玻璃纤维增强塑料基材与相同载荷下的钢接头相比,甲基丙烯酸酯粘合剂粘合接头的疲劳寿命缩短了 10 倍以上。然而,在不同的结构中,观察到疲劳寿命增加,根据有限元分析,这归因于粘合剂的延展性及其对应力场的影响。在使用环氧树脂粘合剂粘合的 CFRP 接头中,由于出现界面破坏,疲劳性能有所下降。在几何因素方面,增加重叠长度会导致相同名义剪应力下的疲劳寿命缩短。粘合剂厚度也有类似的趋势。参数分析表明,重叠长度是对接头疲劳性能影响较大的参数。


Predicting effective elastic modulus of CNT metal matrix nanocomposites: A developed micromechanical model with agglomeration and interphase effects

Javad Payandehpeyman, Mahdi Hedayatian, Mojtaba Mazaheri

doi:10.1016/j.compstruct.2024.118317

预测 CNT 金属基纳米复合材料的有效弹性模量:包含团聚和相间效应的微观力学模型

Agglomeration and interphase region of fillers are two important factors that affect the mechanical properties of metal matrix composites reinforced with carbon nanotubes (CNT-CMMs). However, most of the existing theoretical models predict an ascending linear in strength for composites with increasing filler content, which disagrees with the experimental results, especially at high filler loading. In fact, at high CNT concentrations, agglomeration and weak interphase region bonding reduce the strength and consequently degrade the mechanical properties of composites. Based on the mean-field theory, we present a novel micromechanical model to predict the elastic modulus of CNT-CMMs by considering the effects of these two factors. Furthermore, we investigate the effect of other parameters such as CNTs aspect ratio, agglomeration amount, interphase layer thickness and modulus, and matrix modulus on the elastic modulus of CNT-CMMs. Finally, we validate our model by comparing it with numerous experimental outcomes from the literature signifies good precision. Using this model, it is possible to optimize the filler value and also maximize the elastic modulus, which can be a powerful tool for designing the CNT-CMMs.

填料的团聚和相间区域是影响碳纳米管(CNT-CMMs)增强金属基复合材料机械性能的两个重要因素。然而,现有的大多数理论模型都预测,随着填料含量的增加,复合材料的强度呈线性上升趋势,这与实验结果不符,尤其是在填料含量较高的情况下。事实上,在 CNT 浓度较高的情况下,团聚和相间区域结合力较弱会降低强度,进而降低复合材料的机械性能。基于均场理论,我们提出了一种新型微机械模型,通过考虑这两个因素的影响来预测 CNT-CMM 的弹性模量。此外,我们还研究了其他参数对 CNT-CMM 弹性模量的影响,如 CNT 长径比、团聚量、相间层厚度和模量以及基体模量。最后,我们将模型与大量文献中的实验结果进行比较,验证了模型的精确性。利用该模型,可以优化填料值,同时最大限度地提高弹性模量,是设计 CNT-CMM 的有力工具。


Buckling resistance of ultra-low-density carbon fiber curved-wall honeycomb based on stretching process

Xiaojian Chen, Ziqi Chu, Weikai Zhao, Linzhi Wu, Qianqian Wu, Guocai Yu

doi:10.1016/j.compstruct.2024.118322

基于拉伸工艺的超低密度碳纤维曲壁蜂窝的抗弯曲性能

Although honeycomb is a kind of lightweight structural material with great potential, its specific strength is not always able to meet the requirements, especially in the weight-sensitive field. Inspired by the bionic idea of cuttlebone, the curved-wall configuration design is proposed to strengthen the buckling impedance of honeycomb, which can effectively prevent the premature occurrence of buckling failure mode induced by thin walls. Compared with the straight-wall honeycomb materials of the same geometric size, the probability of buckling failure in curved-wall honeycomb materials proposed in this paper is reduced by more than 22 %. Moreover, to achieve the preparation of curved-wall configuration, a processing strategy that uses stretching process to prepare ultralight carbon fiber honeycomb (Carbcomb) material is firstly introduced. Compared to the Hexcel Corporation’s aluminum honeycomb with a density of 21 kg/m3, for the Carbcomb, the specific compressive strength and specific shear strength along both the L and W directions respectively improved by 57 %, 61 % and 77 %. In addition, the minimum density of fabricated Carbcomb (14.6 kg/m3) is less than that of the Hexcel's products (16 kg/m3), and the research findings fill the gap of the carbon fiber honeycomb material in low density areas (10 ∼ 30 kg/m3). More importantly, this process which does not require much manual operation can effectively avoid the problems of unstable mechanical properties, difficult mass production and high preparation cost of the existing carbon fiber structural parts. This curved-wall configuration design and fabricated approach widens the potential of carbon fiber honeycomb as a structural material, and makes it possible for lower cost and higher efficiency in aerospace and transportation applications.

虽然蜂窝是一种潜力巨大的轻质结构材料,但其比强度并不总是能满足要求,尤其是在对重量敏感的领域。受海螵蛸仿生学思想的启发,我们提出了弧形壁配置设计,以增强蜂窝的屈曲阻抗,从而有效防止因壁薄而过早出现屈曲失效模式。与相同几何尺寸的直壁蜂窝材料相比,本文提出的曲壁蜂窝材料的屈曲失效概率降低了 22% 以上。此外,为实现弧壁结构的制备,首先介绍了一种采用拉伸工艺制备超轻碳纤维蜂窝材料(Carbcomb)的加工策略。与 Hexcel 公司密度为 21 kg/m3 的铝蜂窝材料相比,Carbcomb 材料沿 L 和 W 方向的比压缩强度和比剪切强度分别提高了 57%、61% 和 77%。此外,Carbcomb 的最小密度(14.6 千克/立方米)低于 Hexcel 的产品(16 千克/立方米),该研究成果填补了碳纤维蜂窝材料在低密度领域(10 ∼ 30 千克/立方米)的空白。更重要的是,这种不需要太多人工操作的工艺能有效避免现有碳纤维结构件机械性能不稳定、难以批量生产、制备成本高等问题。这种弧形壁构造设计和制造方法拓宽了碳纤维蜂窝作为结构材料的潜力,使其在航空航天和交通运输领域的低成本、高效率应用成为可能。


Experimental and numerical study of resin permeation effect on ballistic behavior of fabric laminate

Yanfei Yang, Junzhi Liu, Wanwan Cao, Dongsheng Mao

doi:10.1016/j.compstruct.2024.118327

树脂渗透对织物层压板弹道行为影响的实验和数值研究

This study aims to identify the influence of resin permeation on ballistic responses of fabric laminates. According to experimental results, when the resin permeation degree was improved, the yarn mobility was greatly constrained due to increasing of the bonding force, and the specific energy absorption of laminates under ballistic impact was degraded in comparison with that of the neat fabric. Different resin permeation states in a single yarn and fabric were simulated through Finite Element (FE) modeling at a fiber-bundle level. For a given resin ratio of 15%, semi-permeation of resin in a single yarn was benefit for energy absorption due to even distribution of impact load at the early impact, but full-permeation of resin resulted in energy absorption degradation due to high stress concentration and premature failure. For laminate models, the yarn mobility was severely constrained not only by resin bonding but also by yarns interlacement. In comparison with the neat fabric, stress distribution area on laminates was decreased 30–70%. Yarns contribution to energy absorption was significantly reduced in particular for principal yarns. Such results indicated that perfect resin permeation in armor-grade composite played a negative effect on ballistic energy dissipation due to low material utilization efficiency.

本研究旨在确定树脂渗透对织物层压板弹道响应的影响。实验结果表明,当树脂渗透度提高时,由于粘合力的增加,纱线的流动性受到很大限制,层压织物在弹道冲击下的比能量吸收与纯织物相比有所下降。通过有限元(FE)建模,在纤维束水平上模拟了单根纱线和织物中不同的树脂渗透状态。在给定的 15% 树脂比率下,单根纱线中的半渗透树脂有利于吸收能量,因为在早期冲击时冲击载荷分布均匀,但全渗透树脂则会导致能量吸收能力下降,因为应力集中和过早失效。对于层压模型,纱线的流动性不仅受到树脂粘合的严重限制,还受到纱线交错的限制。与纯织物相比,层压板上的应力分布面积减少了 30-70%。纱线对能量吸收的贡献明显降低,尤其是主纱。这些结果表明,由于材料利用效率低,装甲级复合材料中的完美树脂渗透对弹道能量耗散产生了负面影响。


Self-driven intelligent curved hinge based on shape-morphing composites

Xiaozhou Xin, Cheng Lin, Bingxun Li, Chengjun Zeng, Liwu Liu, Yanju Liu, Jinsong Leng

doi:10.1016/j.compstruct.2024.118329

基于形状变形复合材料的自驱动智能曲面铰链

The space deployable structures based on shape memory polymer composites (SMPCs) possessed excellent self-deployable performance, which effectively avoided the impact and electromagnetic pulse (EMP) caused by the explosion of pyrotechnic devices. In this work, two types of self-driven curved hinges with different angles of 80° and 115° (Type 80 and Type 115) were designed based on SMPCs. The thermomechanical properties and time–temperature-dependent viscoelastic behaviors of SMPCs were systematically investigated. The three-point bending performance and cyclic shape memory performance of the developed hinges were also characterized. In addition, the deployment performances of Type 80 driven 350 g object under different heating powers were investigated in the environment of ± 70 °C and 103 Pa atmospheric pressure. A staircase-like heating strategy was proposed to achieve precise and controllable deployment under this environment. The developed self-driven curved hinges were expected to have tremendous application potential on the flap actuators and optical payload rotating platforms of the satellites.

基于形状记忆聚合物复合材料(SMPCs)的空间可部署结构具有优异的自部署性能,可有效避免烟火装置爆炸造成的冲击和电磁脉冲(EMP)。本研究以 SMPC 为基础,设计了 80° 和 115° 两种不同角度的自驱动弧形铰链(80 型和 115 型)。系统研究了 SMPC 的热力学性质和随时间变化的粘弹性行为。还对所开发铰链的三点弯曲性能和循环形状记忆性能进行了表征。此外,在 ± 70 °C 和 103 Pa 气压环境下,研究了不同加热功率下 80 型驱动 350 g 物体的展开性能。为了在这种环境下实现精确和可控的展开,提出了一种阶梯式加热策略。所开发的自驱动弧形铰链有望在卫星的襟翼致动器和光学有效载荷旋转平台上发挥巨大的应用潜力。


Deterioration of carbon fiber/matrix interface in humid environments and influence of silicon coupling agent modification: An atomistic investigation

Wangdong Guan, Bin Luo, Wei Han, Haoyuan Suo, Yingjie Niu, Zhaohui Wei, Hui Cheng

doi:10.1016/j.compstruct.2024.118330

潮湿环境中碳纤维/基质界面的劣化及硅偶联剂改性的影响:原子研究

Extended exposure to moisture could harm the carbon fiber/matrix interface, threatening CFRP’s reliability service. This paper introduces a method that develops molecular dynamics models to analyze the deterioration of the interface and the influence of the silicon coupling agent. The mechanical properties of the interface in humid environments are obtained through simulations. The interfacial shear strength decreases by 25.68% and 26.96% respectively, demonstrating good consistency between experiment and simulation. The free volume and water distribution function characterize the extent of interface deterioration under varying moisture levels. The water molecules weak interface interactions through hydrogen bonding, leading to abnormal swelling of nanoscale structure. This inhibits the stress transfer between the fiber and matrix, weakening the interfacial shear strength. Additionally, the silane coupling agent reduces the pathway for water transmission, diminishing water diffusion. It can enhance the water damage resistance capability of interfacial strength.

长时间暴露在潮湿环境中会损害碳纤维/基体界面,威胁 CFRP 的可靠性。本文介绍了一种建立分子动力学模型来分析界面劣化和硅偶联剂影响的方法。通过模拟获得了界面在潮湿环境中的机械性能。界面剪切强度分别降低了 25.68% 和 26.96%,实验与模拟结果具有良好的一致性。自由体积和水分分布函数表征了界面在不同湿度下的劣化程度。水分子通过氢键削弱了界面相互作用,导致纳米结构异常膨胀。这抑制了纤维与基体之间的应力传递,削弱了界面剪切强度。此外,硅烷偶联剂还能减少水的传播途径,降低水的扩散。它可以增强界面强度的抗水损能力。


A diffusion–reaction-deformation cohesive interface for oxidization and self-healing of PyC/SiC interfacial coating

Lizhenhui Zhou, Wenyang Liu, Yiqi Mao, Shujuan Hou

doi:10.1016/j.compstruct.2024.118332

用于 PyC/SiC 界面涂层氧化和自修复的扩散-反应-变形内聚界面

This paper presents a fully coupled thermodynamically consistent diffusion–reaction-deformation cohesive model for pyrolytic carbon (PyC)/SiC interfacial coating in fiber-reinforced composites. Arrhenius function is used to capture the chemical kinetics and the Kuhn-Tucker conditions is exploited to describe the damage evolution of interfacial coating. A strong connection between the diffusion–reaction process and interfacial mechanical deformation is established by the cohesive model, and the rules of the model parameters are discussed in detail. Implementation of the cohesive zone model is conducted in ABAQUS finite element software through the use of UEL subroutines. A mesh convergence for the model is tested and the model is validated by the comparison with the experimental results. A Representative Volume Element (RVE) model for fiber-reinforced composites at different temperatures, equipped with custom cohesive elements, is constructed to investigate the impact of PyC/SiC coating during oxidation. Two-step simulation is adopted to solve the chemo-mechanical behaviors of interfacial coating.The impact of the interfacial coating on stress transfer between the matrix and fibers is highlighted by numerical results that demonstrate an initial decline in mechanical properties followed by an upward trend with increasing temperature. The model also captures the coupling mechanisms between the diffusion–reaction process and the interfacial deformation in the interfacial coating. Theoretical insights for fiber-reinforced composites in chemical environments are provided, guiding the design of interfacial coatings for potential engineering applications.

本文针对纤维增强复合材料中热解碳(PyC)/碳化硅(SiC)界面涂层提出了一种完全耦合的热力学一致的扩散-反应-变形内聚模型。阿伦尼乌斯函数用于捕捉化学动力学,库恩-塔克条件用于描述界面涂层的损伤演变。内聚模型建立了扩散反应过程与界面机械变形之间的紧密联系,并详细讨论了模型参数的规则。通过使用 UEL 子程序,在 ABAQUS 有限元软件中实现了内聚区模型。对模型的网格收敛性进行了测试,并通过与实验结果的对比对模型进行了验证。为研究氧化过程中 PyC/SiC 涂层的影响,构建了不同温度下纤维增强复合材料的代表体积元素(RVE)模型,并配备了定制的内聚元素。采用两步模拟法求解界面涂层的化学机械行为。数值结果突出显示了界面涂层对基体和纤维之间应力传递的影响,这些结果表明随着温度的升高,机械性能最初会下降,随后呈上升趋势。该模型还捕捉到了扩散-反应过程与界面涂层中界面变形之间的耦合机制。该模型为化学环境中的纤维增强复合材料提供了理论依据,为潜在工程应用中的界面涂层设计提供了指导。


Closed-form analytical relationships for pentamode metamaterials

Reza Hedayati, Kaivan Mohammadi, Sattar Jedari Salami, Nima Roudbarian, Pooyan Nayyeri, Mohamad Mahdi Rafiee, Habiba Bougherara

doi:10.1016/j.compstruct.2024.118334

五模超材料的闭式分析关系

Pentamode metamaterials are a class of extremal materials exhibiting fluid-like mechanical behavior. The mechanical properties of pentamode metamaterials arise from their unique micro-architecture, rather than their constituent material. In this research, we present closed-form analytical relationships for the elastic modulus and Poisson’s ratio of pentamode lattice structures with double-cone struts based on cubic diamond morphology. To validate our analytical solutions, we performed numerical simulations and experimental tests, which confirmed the accuracy of the derived relationships. Our findings indicate that increasing the smaller diameter (d) and the larger-to-smaller diameter ratio (α) of the double-cones increases the elastic modulus of pentamode metamaterials. However, within the considered range of d and α, the Poisson’s ratio is nearly constant and lies within the range of approximately 0.5. These analytical relationships provide valuable insight into the mechanical behavior of pentamode metamaterials, which can aid in the design and optimization of new materials with unique properties.

五模超材料是一类表现出类似流体力学行为的极端材料。五模超材料的机械特性源于其独特的微结构,而非其组成材料。在这项研究中,我们基于立方钻石形态,提出了具有双锥支柱的五模晶格结构的弹性模量和泊松比的闭式分析关系。为了验证我们的分析解,我们进行了数值模拟和实验测试,证实了推导关系的准确性。我们的研究结果表明,增大双锥的小直径(d)和大-小直径比(α)会增加五模超材料的弹性模量。然而,在考虑的 d 和 α 范围内,泊松比几乎是恒定的,大约在 0.5 的范围内。这些分析关系为五模超材料的机械行为提供了宝贵的见解,有助于设计和优化具有独特性能的新材料。


A finite difference method on crack resistance of reinforced glass beam with non-linear adhesive

Dejun ZHANG, Suwen CHEN

doi:10.1016/j.compstruct.2024.118335

采用非线性粘合剂的钢筋玻璃梁抗裂性有限差分法

Reinforced glass beam (RG beam) is a type of structural glass member that has been developed in recent years. This RG beam consists of a glass beam to which reinforcement material, such as steel, is adhesively attached in the tensile side to improve crack resistance. The adhesive plays a critical role in the structural performance of RG beam. However, the effect of non-linear shear-slip behavior of the adhesive layer remains unclear and has been neglected in most previous studies, which can result in inaccurate estimations. To address this issue, this paper presents a finite difference model (FDM) that utilizes an explicit step-by-step method and trial-and-error iterative method for interfacial stress analysis. The model predicts the static structural response of a simply-supported RG beam that simulates the adhesive with non-linear stress-slip behavior. Furthermore, the model describes the adherend’s shear deformation in elastic. The FDM results are then compared with the finite element method (FEM), adopting discrete nonlinear connectors (springs) to simulate the adhesion, and available analytical methods. Detailed parametric studies are further conducted to investigate the influences of glass strength, load pattern, reinforcement ratio and height-to-span ratio for proposing design recommendations.

强化玻璃梁(RG 梁)是近年来开发的一种玻璃结构构件。这种 RG 梁由玻璃梁组成,在玻璃梁的抗拉一侧粘附有钢筋等加固材料,以提高抗裂性能。粘合剂对 RG 梁的结构性能起着至关重要的作用。然而,粘合剂层的非线性剪切-滑移行为的影响仍不明确,而且在之前的大多数研究中都被忽略了,这可能会导致不准确的估算。为解决这一问题,本文提出了一种有限差分模型(FDM),利用显式分步法和试错迭代法进行界面应力分析。该模型预测了简单支撑 RG 梁的静态结构响应,模拟了具有非线性应力-滑动行为的粘合剂。此外,该模型还描述了粘合剂的弹性剪切变形。然后,将 FDM 结果与采用离散非线性连接器(弹簧)模拟粘合的有限元法(FEM)和现有的分析方法进行比较。还进一步进行了详细的参数研究,以调查玻璃强度、载荷模式、加固比和高度跨度比的影响,从而提出设计建议。


Composites Part A: Applied Science and Manufacturing

Geometry and temperature effects on tensile properties and failure behaviors of open-hole and bolted-joint CF/PEKK composites

Xiaoqi Li, Sanjay Kumar, Dong-Wook Hwang, Do-Hoon Shin, Sung-Youl Bae, Yun-Hae Kim

doi:10.1016/j.compositesa.2024.108336

几何形状和温度对开孔和螺栓连接 CF/PEKK 复合材料拉伸性能和破坏行为的影响

Temperature-dependent tensile properties of carbon-fiber-reinforced polyetherketoneketone (CF/PEKK) composites with varying width-to-diameter (W/D) ratios in open-hole (OH) and bolted joint (BJ) were investigated. CF/PEKK exhibited higher modulus and strength at lower temperature due to restricted polymer chain mobility, and lower values at elevated temperature due to increased polymer ductility. OH net tensile strength decreased with decreasing W/D, with strain retention dropping significantly at W/D≤ 2. The approximate average strain concentration factor determined from digital image correlation slightly exceeded theoretical values due to semi-crystalline nature of PEKK. Distinct failure behaviors highlighting the complex interplay between temperature, W/D, and failure characteristics. Evaluating W/D and temperature effects on BJ CF/PEKK revealed changing failure modes. Bolted joint efficiency emphasizing the need to optimize W/D ratios above 2 to achieve high efficiency. These findings highlight the geometry and temperature interplay affects CF/PEKK composites, which are crucial for designing high-performance materials, especially for aerospace applications.

研究了不同宽径比(W/D)的碳纤维增强聚醚醚酮(CF/PEKK)复合材料在开孔(OH)和螺栓连接(BJ)中随温度变化的拉伸性能。由于聚合物链的流动性受到限制,CF/PEKK 在低温下表现出较高的模量和强度,而在高温下由于聚合物延展性增加,模量和强度值较低。OH 净拉伸强度随着 W/D 的减小而降低,W/D≤2 时应变保持率显著下降。由于 PEKK 的半结晶性质,通过数字图像相关性确定的近似平均应变集中因子略微超出理论值。不同的失效行为突显了温度、W/D 和失效特性之间复杂的相互作用。评估 W/D 和温度对 BJ CF/PEKK 的影响揭示了不断变化的失效模式。螺栓连接效率强调了优化 W/D 比(2 以上)以实现高效率的必要性。这些发现突显了几何形状和温度相互作用对 CF/PEKK 复合材料的影响,这对于设计高性能材料,尤其是航空航天应用至关重要。


Composites Part B: Engineering

Highly Stretchable and Conductive Kirigami-like Double-layer Electrodes for Motion-insensitive Wearable Electronics

Woosik Kim, Junsung Bang, Yoonji Yang, Tae Hee Ko, Moonseok Jang, Jung-Joon Cha, Jong-Il Choi, Soong Ju Oh

doi:10.1016/j.compositesb.2024.111655

 

用于运动敏感型可穿戴电子设备的高弹性和导电性桐藻状双层电极

The development of motion-insensitive electronic devices capable of maintaining consistent performance during bending, twisting, and stretching movements of the human skin is crucial for realizing wearable sensor systems. Various approaches for creating stretchable electrodes for wearable device fabrication have been exploited; however, the simultaneous achievement of high stretchability and conductivity in an electrode remains challenging. In this study, we propose styrene-ethylene-butylene-styrene-based highly stretchable and conductive double-layer electrodes that have a kirigami structure that promotes conductivity preservation. Ag nanowires (NWs) and an Au double-layer film exhibited a low sheet resistance of 7.6 Ω/sq and maintained conductivity even at a maximum tensile strain of 350 %. The electrodes demonstrated consistent current responses after 1000 cycles of testing and maintained reliable electronic device performance under motion-induced conditions such as bending, twisting, and stretching. Electrocardiogram (ECG) sensing was conducted to monitor the heart rate of the mouse with strain applied to the electrode. Morphological analysis revealed that the Au film dispersed the stress uniformly across the entire film during stretching, and the Ag NWs suppressed microcrack propagation, demonstrating the contribution of the kirigami structure and the resulting stretching mechanism toward the significant enhancement of stretchability. The highly conductive and stretchable electrodes developed in this study promote the development of high-performance wearable electronics that can function under highly flexible conditions.

开发能够在人体皮肤弯曲、扭转和拉伸运动中保持稳定性能的运动敏感型电子器件,对于实现可穿戴传感器系统至关重要。目前已开发出多种用于制造可穿戴设备的可拉伸电极的方法;然而,在电极中同时实现高拉伸性和导电性仍然具有挑战性。在本研究中,我们提出了基于苯乙烯-乙烯-丁烯-苯乙烯的高拉伸性和导电性双层电极,这种电极具有促进导电性保持的叽里格米结构。银纳米线(NWs)和金双层薄膜具有 7.6 Ω/sq 的低薄层电阻,即使在最大拉伸应变为 350 % 时也能保持导电性。经过 1000 次循环测试后,电极显示出一致的电流响应,并在弯曲、扭转和拉伸等运动条件下保持可靠的电子器件性能。通过心电图(ECG)传感技术监测了电极应变时小鼠的心率。形态学分析表明,金薄膜在拉伸过程中将应力均匀地分散到整个薄膜上,而Ag NWs则抑制了微裂纹的扩展,这证明了叽里格米结构和由此产生的拉伸机制对显著提高拉伸性的贡献。本研究开发的高导电性和可拉伸电极促进了可在高柔性条件下工作的高性能可穿戴电子设备的开发。


Composites Science and Technology

Dynamic strengthening of UHMWPE yarns by incorporating ZrO2/PU coatings

Haoxiang Wang, Yue Shen, Jian Wei, Yu Long, Jiagui Liu, Biwei Deng, Zhongwei Zhang, Ziming Xiong, Fan Wu, Tian Jian Lu, Han Meng, Feng Chen, Jinling Gao

doi:10.1016/j.compscitech.2024.110730

 

通过加入 ZrO2/PU 涂层实现超高分子量聚乙烯纱线的动态强化

Wrapping is an effective technique for reducing defects in fabric weaving and promoting even wetting in composite manufacturing, which is potential to enhance the impact resistance of armor materials. In this study, we impregnated UHMWPE yarns with a polyurethane (PU) compound and cured them to create composite yarns, and ZrO2 was introduced to improve the toughness. The microstructures were analyzed using three-dimensional X-ray computed tomography, optical microscopy, and scanning electron microscopy (SEM). Quasi-static and dynamic tensile experiments were conducted using a universal testing machine and Kolsky tension bar, respectively. High-speed imaging was used to capture the real-time failure process, and post-fracture analysis was performed to examine the fracture morphology. The effects of strain rate, gauge length, and the presence of PU and ZrO2 on the mechanical behavior of the yarns were investigated. The results showed that the peak force of the composite yarns with PU coatings exhibited strain-rate dependency at low strain rates (below 4.4 × 10-2 s-1) but became insensitive to strain rate in the higher range of 4.4 × 10-2 s-1 to 1500 s-1. Furthermore, the introduction of ZrO2 effectively increased the peak force, potentially by strengthening the bonding between individual fibers within the yarn.

包覆是一种有效的技术,可减少织物编织过程中的缺陷,促进复合材料制造过程中的均匀润湿,从而提高装甲材料的抗冲击性。在这项研究中,我们用聚氨酯(PU)化合物浸渍超高分子量聚乙烯(UHMWPE)纱线并将其固化,从而制造出复合纱线,并引入 ZrO2 来提高韧性。使用三维 X 射线计算机断层扫描、光学显微镜和扫描电子显微镜分析了微观结构。分别使用万能试验机和 Kolsky 拉伸杆进行了准静态和动态拉伸实验。采用高速成像技术实时捕捉断裂过程,并进行断裂后分析以检查断裂形态。研究了应变速率、轨距长度以及 PU 和 ZrO2 的存在对纱线机械行为的影响。结果表明,带有聚氨酯涂层的复合纱线的峰值力在低应变速率(低于 4.4 × 10-2 s-1)时表现出应变速率依赖性,但在 4.4 × 10-2 s-1 至 1500 s-1 的较高应变速率范围内变得对应变速率不敏感。此外,ZrO2 的引入有效地提高了峰值力,这可能是通过加强纱线内单根纤维之间的粘合力实现的。


来源:复合材料力学仿真Composites FEM
ACTMechanicalOpticalSystemInspire疲劳断裂复合材料非线性化学光学航空航天电子裂纹理论材料仿生螺栓
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【新文速递】2024年6月30日复合材料SCI期刊最新文章

今日更新:Composite Structures 4 篇,Composites Part A: Applied Science and Manufacturing 1 篇,Composites Part B: Engineering 5 篇,Composites Science and Technology 2 篇Composite StructuresParametric study on the effect of material properties, tool geometry, and tolerances on preform quality in wind turbine blade manufacturingPeter H. Broberg, Esben Lindgaard, Adam J. Thompson, Jonathan P.-H. Belnoue, Stephen R. Hallett, Brian L.V. Bakdoi:10.1016/j.compstruct.2024.118324关于材料特性、工具几何形状和公差对风力涡轮机叶片制造中预成型质量影响的参数研究Increasing throughput in wind turbine blade production can be achieved by separately manufacturing pre-shaped binder-stabilised dry preforms, and subsequently placing them in the blade mould. To avoid manufacturing defects, a trade-off between the formability and the handleability of the preform is necessary. In this paper, an experimentally validated preform model is used to study how variations in material properties, tool geometry, and placement tolerances influence defect generation. The results from three studies are presented. In the first study, a preform is formed over a ramp transition with variations in geometry. The results from this study indicate that a short ramp promotes transverse shearing of the preform. In the second study, the material properties of the preform are varied. The results indicate that a high mode I cohesive law of the binder and a high bending stiffness of the fabric promote transverse shearing and remove wrinkles. In the last study, placement tolerances for a pre-shaped preform are studied. The results show that if the preform can shear between the preform edge and the tool edge, it can conform to the mould even with large placement offsets. Process engineers and blade designers can readily use these results to help reduce forming-induced wrinkles.要提高风力涡轮机叶片的生产量,可以单独制造预成型的粘合剂稳定干预型件,然后将其放入叶片模具中。为了避免制造缺陷,必须在预型件的成型性和可操作性之间进行权衡。本文使用经过实验验证的预成型模型来研究材料属性、工具几何形状和放置公差的变化如何影响缺陷的产生。本文介绍了三项研究的结果。在第一项研究中,预成型是在几何形状变化的斜坡过渡上形成的。研究结果表明,短斜面会促进预型件的横向剪切。在第二项研究中,预成型件的材料属性发生了变化。结果表明,粘合剂的高模态 I 内聚律和织物的高弯曲刚度可促进横向剪切并消除褶皱。在最后一项研究中,研究了预成型预型件的放置公差。结果表明,如果预型件能在预型件边缘和工具边缘之间发生剪切,那么即使有较大的放置偏差,它也能与模具保持一致。工艺工程师和叶片设计人员可随时利用这些结果来帮助减少成型引起的皱纹。Enhanced prediction of reflected spectrum for FBG Sensors with metallic coating embedded in CFRP composites: unveiling the impact of process-induced residual stress and coating thicknessDong-Hyeop Kim, Sang-Woo Kimdoi:10.1016/j.compstruct.2024.118321增强对 CFRP 复合材料中嵌入金属涂层的 FBG 传感器反射光谱的预测:揭示加工过程引起的残余应力和涂层厚度的影响The occurrence of peak-split or distortion in the reflected light of fiber Bragg grating (FBG) sensors with metallic coatings embedded in composites is inevitable during the curing process, regardless of protection layers. In this study, we present a comprehensive methodology to numerically predict the reflected spectrum of metallic-coated FBG sensors, considering the process-induced residual stress in carbon fiber/epoxy composites. The finite element analysis was utilized to simulate the residual stress, which primarily arises from mechanical, thermal, and chemical cure mechanisms of the composites, including the thermosetting resin. Subsequently, the reflected spectra were calculated using the coupled mode theory. Contrary to common expectations, our findings indicate that the coating thickness has minimal influence on the reflected spectrum, while the residual stress and embedding position significantly impact it. By employing this proposed methodology, the number of experimental trials can be reduced, enabling the development of robust structural and state monitoring systems for composites using metallic-coated FBG sensors.在复合材料中嵌入金属涂层的光纤布拉格光栅 (FBG) 传感器在固化过程中不可避免地会出现峰值分裂或反射光变形,无论是否有保护层。在本研究中,考虑到碳纤维/环氧树脂复合材料在加工过程中产生的残余应力,我们提出了一种全面的方法来对金属涂层 FBG 传感器的反射光谱进行数值预测。残余应力主要来自复合材料(包括热固性树脂)的机械、热和化学固化机制,利用有限元分析来模拟残余应力。随后,利用耦合模式理论计算了反射光谱。与通常的预期相反,我们的研究结果表明,涂层厚度对反射光谱的影响微乎其微,而残余应力和嵌入位置则对其有重大影响。通过采用这种建议的方法,可以减少实验次数,从而利用金属涂层 FBG 传感器开发出稳健的复合材料结构和状态监测系统。On the role of curvature in the response of air-backed composites to hydrodynamic loading: An experimental studyNicco Ulbricht, Nuri Han, Maurizio Porfiridoi:10.1016/j.compstruct.2024.118328关于曲率在气背复合材料对流体动力载荷响应中的作用:实验研究Composite materials are increasingly utilized in high-performance naval structures, due to their superior properties over traditional materials like steel and aluminum. However, their widespread use is hindered by our limited understanding of their behavior when exposed to marine environments. One of the main loading conditions encountered during operations at sea is the hydrodynamic loading on the side in contact with water. Despite the practical significance of curved composite structures, the state-of-the-art on air-backed composites relies on the study of flat plates. Here, we use three-dimensional digital image correlation and planar particle image velocimetry to study the influence of curvature on the dynamic response of composite plates to hydrodynamic loading. Our findings reveal that curvature significantly influences both structural deformations and flow physics. The curved plate experiences localized vibrations with lower amplitude and higher frequency, caused by its increased stiffness. Additionally, the hydrodynamic pressure at the center of the plate decays faster in time for the curved configuration, highlighting the importance of curvature in shaping fluid–structure interactions. Our results advance the understanding of fluid–structure interactions in composite materials and highlight the importance of curvature in the design of resilient marine structures.由于复合材料具有优于钢材和铝材等传统材料的性能,因此越来越多地应用于高性能舰船结构中。然而,由于我们对复合材料在海洋环境中的行为了解有限,因此阻碍了复合材料的广泛应用。海上作业时遇到的主要负载条件之一是与水接触一侧的流体动力负载。尽管曲面复合材料结构具有重要的实际意义,但有关气背复合材料的最新研究主要依赖于对平板的研究。在这里,我们使用三维数字图像相关技术和平面粒子图像测速仪来研究曲率对复合材料板在水动力载荷下的动态响应的影响。我们的研究结果表明,曲率对结构变形和流动物理都有显著影响。由于刚度增加,弧形板会产生振幅更小、频率更高的局部振动。此外,对于曲面结构,板中心的流体动力压力在时间上衰减得更快,这凸显了曲率在形成流体-结构相互作用方面的重要性。我们的研究结果推进了对复合材料中流体与结构相互作用的理解,并强调了曲率在弹性海洋结构设计中的重要性。Deformation mechanics of generalized missing rib chiral lattice structuresAnirvan DasGuptadoi:10.1016/j.compstruct.2024.118333广义缺棱手性晶格结构的变形力学The planar missing rib lattice topology is generalized to construct a family of regular and irregular tetra-chiral periodic lattices. The geometry of a lattice in the family is completely defined by a set of six parameters. Using a unified energy based approach, the constitutive model and all effective elastic properties of the resulting lattice structures are determined from the unit periodic element of the lattice. Straightforward analytical expressions of the effective properties are obtained for some special geometries, which for the general case may be lengthy. In the latter case, the compliance tensor can easily be obtained numerically. The proposed approach involves accurate determination of the strain tensor and the compliance tensor for which a minimum error norm method is used. The results from the analytical expressions are compared with those obtained from Finite Element Analysis (FEA), and a very good match is observed. To draw a parity with experimental determination of the elastic properties and address the observation of auxeticity (negative Poisson’s ratio) in such lattice structures, the concept of empirical Young’s modulus and Poisson’s ratio is introduced. Using this idea, for the conventional chiral lattice, some disagreement in the existing literature is resolved.平面缺棱晶格拓扑学被推广用于构建规则和不规则四手性周期晶格族。该族中网格的几何形状完全由一组六个参数定义。利用基于统一能量的方法,从晶格的单位周期元素确定了由此产生的晶格结构的构成模型和所有有效弹性特性。对于一些特殊的几何结构,可以获得有效特性的直接分析表达式,而对于一般情况,分析表达式可能比较冗长。在后一种情况下,顺应张量可以很容易地通过数值方法获得。所提出的方法涉及应变张量和顺应性张量的精确测定,为此采用了最小误差规范法。将分析表达式得出的结果与有限元分析(FEA)得出的结果进行比较,发现两者非常吻合。为了与弹性特性的实验测定结果保持一致,并解决在此类晶格结构中观察到的辅助eticity(负泊松比)问题,引入了经验杨氏模量和泊松比的概念。对于传统的手性晶格,利用这一概念解决了现有文献中的一些分歧。Composites Part A: Applied Science and ManufacturingMechanically anisotropic stretchable and transparent composite substrates for distortion-free displayHyeongsu Oh, Jung Hur, Soojin Jeong, Seung-hwan Hur, Dong-chun Lee, Yongtaek Hong, Seungjun Chung, Jonghwi Lee, Jeong Gon Sondoi:10.1016/j.compositesa.2024.108338用于无畸变显示器的机械各向异性可拉伸透明复合基板Developing new-form factor devices has led to the creation of foldable and rollable displays. However, next-step stretchable devices with shape changes face a new issue different from conventional displays. When the screen is stretched, screen distortion occurs due to the nature of contraction perpendicular to the stretching direction to preserve the volume. To address this issue, we focused on the composite approach with mechanical anisotropy using continuously aligned fiber fillers. In this study, we fabricated transparent mechanically anisotropic stretchable substrates with near-zero Poisson's ratio by incorporating continuous and aligned transparent ribbon arrays within a transparent, stretchable matrix. The aligned ribbon-reinforced composite substrates have mechanical anisotropy by mainly reinforcing stiffness only in the ribbon-aligned direction. When unidirectional stretchable devices in the direction perpendicular to the alignment are developed, the stiffness of the substrate contracting in the ribbon alignment direction is relatively high compared to the vertical direction, and thus the vertical displacement is diminishing, so substrates with Poisson's ratio close to 0 can be realized. Based on this approach, we realized a light-emitting device (LED) array system with near-zero vertical distortion by attaching LED arrays and printed intrinsically stretchable interconnections on our mechanically anisotropic composite substrate.新型设备的开发催生了可折叠和可卷曲显示器。然而,与传统显示器不同,具有形状变化的下一步可拉伸设备面临着一个新问题。当屏幕被拉伸时,由于垂直于拉伸方向的收缩性质,屏幕会发生变形,以保持体积。为了解决这个问题,我们重点研究了利用连续排列的纤维填充物实现机械各向异性的复合方法。在这项研究中,我们在透明的可拉伸基质中加入了连续排列的透明丝带阵列,从而制造出了机械各向异性的透明可拉伸基质,其泊松比接近零。排列整齐的色带增强复合基板主要在色带排列整齐的方向上增强刚度,从而具有机械各向异性。在开发垂直于排列方向的单向可拉伸设备时,与垂直方向相比,基材在色带排列方向上的收缩刚度相对较高,因此垂直方向上的位移会逐渐减小,从而可以实现泊松比接近 0 的基材。基于这种方法,我们在机械各向异性复合基底上安装了 LED 阵列和印刷的本征可拉伸互连器件,从而实现了垂直变形接近零的发光器件 (LED) 阵列系统。Composites Part B: EngineeringReview on methodologies of fatigue property prediction for carbon fiber reinforced polymerAijia Li, Qianzhu Mao, Jinke Li, Youming Li, Xi Li, Jia Huang, Jun Xing, Chao Zhangdoi:10.1016/j.compositesb.2024.111659碳纤维增强聚合物疲劳性能预测方法综述With the increasing application of CFRP in engineering structures, researchers are devoting more attention to its fatigue issues. Due to the greater complexity and diversity of composite materials compared to metals, the utilization of conventional experimental methods to assess their fatigue performance incurs higher costs. Consequently, enormous efforts have been made to seek accurate and reliable methods for the prediction of fatigue properties of composites in a short time. The present review paper summarizes various fatigue life prediction methods for CFRP composites, including semi-empirical methods, finite element methods, non-destructive testing technology (NDT) based methods and data-driven methods. The advantages, limitations and application scopes of those methods are discussed in details. The semi-empirical methods predict fatigue life expediently and quickly, yet it exhibits limited adaptability to different material types and structural configurations. Finite element methods are applicable for predicting fatigue life in various complex composite engineering structures, but they require extensive experiments for parameter calibration. NDT based methods enable the rapid acquisition of a substantial amount of data relevant to fatigue damage for life prediction; however, accurately correlating NDT data with different types of fatigue damage still needs further investigation. Data-driven methods can integrate extensive historical data for predicting fatigue performance of composite materials; however, effectively filtering and cleansing data related to fatigue remains a challenging task. This review paper aims to provide the most relevant and up-to-date information on the fatigue property prediction methods for CFRP composite, and the potential and development of newly proposed fast prediction methods are also prospected.随着 CFRP 在工程结构中的应用日益广泛,研究人员对其疲劳问题给予了更多关注。与金属材料相比,复合材料具有更高的复杂性和多样性,因此使用传统的实验方法来评估其疲劳性能会产生更高的成本。因此,人们一直在努力寻求准确可靠的方法,以便在短时间内预测复合材料的疲劳性能。本综述总结了 CFRP 复合材料的各种疲劳寿命预测方法,包括半经验方法、有限元方法、基于无损检测技术(NDT)的方法和数据驱动方法。详细讨论了这些方法的优势、局限性和应用范围。半经验方法能快速预测疲劳寿命,但对不同材料类型和结构配置的适应性有限。有限元方法适用于预测各种复杂复合材料工程结构的疲劳寿命,但需要大量实验进行参数校准。基于无损检测的方法可快速获取大量与疲劳损伤相关的数据,用于寿命预测;然而,如何将无损检测数据与不同类型的疲劳损伤准确关联起来,仍需进一步研究。数据驱动方法可以整合大量历史数据,用于预测复合材料的疲劳性能;然而,有效过滤和清理与疲劳相关的数据仍然是一项具有挑战性的任务。本综述旨在提供 CFRP 复合材料疲劳性能预测方法的最新相关信息,并探讨新提出的快速预测方法的潜力和发展。Construction of carbon coated spherical Zn0.71Mn0.29Se@C for high-performance aluminum ion batteriesWei Zhang, Zhibao Wang, Chen Zhang, Yujuan Pang, Wenming Zhang, Zhanyu Lidoi:10.1016/j.compositesb.2024.111661构建用于高性能铝离子电池的碳涂层球形 Zn0.71Mn0.29Se@CAs a high energy density material, selenides have shown highly competitive initial capacity when applied to the positive electrode of aluminum ion batteries. However, in acidic electrolytes, the volume effect of selenides during electrochemical reactions can cause damage to the material structure. In long-term cycling tests, the performance of selenide cathode materials deteriorates rapidly, which greatly limits the application of this high-performance material in aluminum ion batteries. Here, Zn0.71Mn0.29Se@C material was synthesized for the cathode of aluminum ion batteries, which is covered by a carbon layer on the sphere shells and has good crystallinity. Zn0.71Mn0.29Se@C showed excellent performance: the capacity was maintained at 102.79 mAh/g after 2000 cycles. Attributed to the supporting effect of the carbon material, Zn0.71Mn0.29Se@C exhibits excellent structural stability. During charging and discharging, the carbon layer of the sphere shell effectively limits the volume expansion and improves the cycling performance of the battery. Meanwhile, the simulation results show that the Zn0.71Mn0.29Se@C material has a strong trapping effect for AlCl4− ions. As the main ion involved in the reaction, this strong interaction can greatly improve the reaction kinetics. On the other hand, the charge accumulation caused by the embedding of potential ions enhances the charge transfer. In conclusion, the carbon layer in the outer layer of Zn0.71Mn0.29Se@C not only supports the sphere structure, but also enhances the trapping effect for potential ions, and this novel electrode material is expected to improve the application prospect of aluminum ion batteries.作为一种高能量密度材料,硒化物在应用于铝离子电池正极时显示出极具竞争力的初始容量。然而,在酸性电解质中,硒化物在电化学反应过程中的体积效应会对材料结构造成破坏。在长期循环测试中,硒化物正极材料的性能会迅速恶化,这大大限制了这种高性能材料在铝离子电池中的应用。本文合成了用于铝离子电池阴极的 Zn0.71Mn0.29Se@C 材料,该材料在球壳上覆盖有碳层,具有良好的结晶性。Zn0.71Mn0.29Se@C 材料表现出优异的性能:经过 2000 次循环后,其容量保持在 102.79 mAh/g。由于碳材料的支撑作用,Zn0.71Mn0.29Se@C 表现出优异的结构稳定性。在充放电过程中,球壳碳层有效地限制了体积膨胀,提高了电池的循环性能。同时,模拟结果表明,Zn0.71Mn0.29Se@C 材料对 AlCl4- 离子有很强的捕获作用。作为参与反应的主要离子,这种强相互作用能大大改善反应动力学。另一方面,电位离子的嵌入所导致的电荷积聚也增强了电荷转移。总之,Zn0.71Mn0.29Se@C 外层的碳层不仅支持球形结构,还增强了对潜在离子的捕获效果,这种新型电极材料有望改善铝离子电池的应用前景。Preparation of dimensionally stable and strong thin-type bamboo bundle laminated veneer lumber through delignification and phenolic resin synergiesXinpu Li, Hanzhou Ye, Xiang Zhao, Yanjun Li, Ge Wangdoi:10.1016/j.compositesb.2024.111662通过脱木素和酚醛树脂协同作用制备尺寸稳定、强度高的薄型竹束层压单板材The development of thin-type bamboo bundle laminated veneer lumber (T-BLVL) represents a significant advancement in environmentally friendly and sustainable building materials. However, the application of T-BLVL is still hindered by poor dimensional stability and low mechanical strength. In this study, the delignified thin-type bamboo bundle laminated veneer lumber (D-T-BLVL) was prepared through the partial delignification of bamboo bundles and the synergistic effects of phenolic resin (PF). These effects included gluing, strengthening, and waterproofing. D-T-BLVL exhibited high strength, dimensional stability, and a remarkable thickness of only 5 mm. After the removal of 26% lignin, the porosity of bamboo bundles increased by 117% compared with natural bamboo bundles, facilitating enhanced PF infiltration. D-T-BLVL exhibited a bending strength of 281.84 MPa, representing a 83.87% increase over that of T-BLVL (153.38 MPa). Additionally, the water absorption thickness expansion rate of D-T-BLVL (3.37%) was only approximately 1/4 times that of T-BLVL (13.30%). The development of D-T-BLVL provides valuable guidance for developing wind turbines, infrastructures, and other advanced technologies.薄型竹集成材(T-BLVL)的开发标志着环保和可持续建筑材料的重大进步。然而,T-BLVL 的应用仍然受到尺寸稳定性差和机械强度低的阻碍。在这项研究中,通过对竹束进行部分脱木素处理,并在酚醛树脂(PF)的协同作用下,制备出了脱木素薄型竹束层压单板材(D-T-BLVL)。这些作用包括胶合、加固和防水。D-T-BLVL 具有高强度和尺寸稳定性,厚度仅为 5 毫米。在去除 26% 的木质素后,竹束的孔隙率比天然竹束增加了 117%,从而促进了 PF 的渗透。D-T-BLVL 的抗弯强度为 281.84 兆帕,比 T-BLVL 的抗弯强度(153.38 兆帕)提高了 83.87%。此外,D-T-BLVL 的吸水厚度膨胀率(3.37%)仅为 T-BLVL(13.30%)的约 1/4 倍。D-T-BLVL 的开发为开发风力涡轮机、基础设施和其他先进技术提供了宝贵的指导。Compound Nested Lattices with Programmable Isotropy and Elastic Stiffness Up to Theoretical LimitFeng Jiang, Ian P. Seetoh, Hyunwoo Lee, Guo Yao Lim, Dominic Kang Jueh Lim, Jonathan Singham, Chang Qi, Chang Quan Laidoi:10.1016/j.compositesb.2024.111656 具有可编程各向同性和理论极限弹性刚度的复合嵌套晶格A novel class of compound structures, which consists of 2 types of unit cell geometries occupying different sites in the lattice (i.e. compound lattice) was investigated. The arrangement and volume ratio of the 2 unit cell geometries were varied, and it was found that the compound lattices can exhibit up to 4 distinct geometries – 2 from the unit cells and 2 supra-structures from the arrangement of each type of unit cell. In stiffness optimization, the material re-organization tends to emphasize the stiffest of the 4 geometries and collapse the hierarchical compound lattice into a single-level structure. In isotropy optimization, unit cells had to be arranged into supra-structures with an anisotropy profile opposite to that of their geometries. These insights led to the introduction of the compound nested lattices, which exhibited higher specific moduli than previous isotropic designs. The compound nested 1pSC:512pFCC lattice, in particular, reached 97.9% of the Hashin-Shtrikman upper bound at relative density = 0.6, which is the closest approach to the theoretical maximum ever reported.我们研究了一类新型复合结构,它由占据晶格中不同位置的 2 种单胞几何结构(即复合晶格)组成。研究人员改变了 2 种单胞几何结构的排列和体积比,发现复合晶格最多可呈现 4 种不同的几何结构--2 种来自单胞,2 种超结构来自每种单胞的排列。在刚度优化中,材料重组倾向于强调 4 种几何形状中刚度最大的一种,并将分层复合晶格分解为单层结构。在各向同性优化中,必须将单元格排列成超结构,其各向异性轮廓与其几何轮廓相反。这些见解促成了复合嵌套晶格的问世,与之前的各向同性设计相比,复合嵌套晶格具有更高的比模量。特别是复合嵌套 1pSC:512pFCC 晶格,在相对密度 = 0.6 时达到了哈申-施特里克曼上限的 97.9%,这是迄今为止报道的最接近理论最大值的晶格。Enhanced comprehension of the cross-scale forming mechanism in CF/PEEK resistance welding: Analysis of temperature gradients and meso–microscopic phase transitionsYi Zhang, Liangliang Shen, Xinyu Fan, Zhongwei Yan, Juan Xiao, Xigao Jian, Gang Zhao, Jian Xudoi:10.1016/j.compositesb.2024.111660 增强对 CF/PEEK 电阻焊接中跨尺度成形机制的理解:温度梯度和介观相变分析Resistance welding technology is an effective solution for connecting thermoplastic composites. However, limited research on non-uniform distribution of interfacial temperature and complex evolution mechanism of phase-change molding hinders its application. This reliance on traditional experimental and trial-and-error methods severely impedes its development. Therefore, this study employed a novel cross-scale numerical simulation method, being applied for the first time in the field of resistance welding for elucidating the underlying mechanism of joint formation through multi-component phase transformation. The constructed model accurately represented the transient heat transfer of a realistic wire mesh structure in three dimensions, while incorporating complex gradient effects arising from both spatial and temporal variations in heating element temperature due to air interference. Further, melting, flow, and consolidation behavior of the resin matrix in resistance welding of carbon fiber/polyetheretherketone (CF/PEEK) thermoplastic composite was investigated herein at a mesoscopic scale. To accomplish this objective, a three-phase flow spatial forming and evolution model for resistance welding was developed at the mesoscopic scale by integrating principles from fluid dynamics. Interestingly, introduction of an air phase reinstated the spatial voids formation and flow in resistance welding, providing robust evidence for the initiation mechanism of internal defects. Moreover, this study revealed variations in the melting mode of PEEK resin across different regions within the weld and highlighted distinct distributions of voids resulting from uneven heat transfer. The interfacial phenomenon and flow diffusion mechanism between components in resistance welding tests were further verified and discussed through analyzing scanning electron microscopy and energy dispersive spectroscopy results. Temporal and spatial correlation in void distribution within the welding zone was observed, which was found to be consistent with simulation results. Specifically, with the progress of the welding process, air near the wire mesh gradually dispersed into the laminate, with significantly more voids at weld seam edges than in central regions. This research methodology based on stepwise scale reduction offers a promising avenue for investigating resistance welding and other connection forming applications, in particular, within the context of engineering underlying logical behavior.电阻焊接技术是连接热塑性复合材料的有效解决方案。然而,对界面温度非均匀分布和相变成型复杂演化机理的研究有限,阻碍了其应用。对传统实验和试错方法的依赖严重阻碍了其发展。因此,本研究采用了一种新型的跨尺度数值模拟方法,并首次应用于电阻焊接领域,以阐明多组分相变形成接头的内在机理。所构建的模型在三维空间内精确地表现了现实金属丝网结构的瞬态热传导,同时纳入了由于空气干扰导致的加热元件温度空间和时间变化所产生的复杂梯度效应。此外,本文还在中观尺度上研究了碳纤维/聚醚醚酮(CF/PEEK)热塑性复合材料电阻焊接中树脂基体的熔化、流动和固结行为。为了实现这一目标,我们结合流体力学原理,在中观尺度上建立了电阻焊接三相流空间形成和演化模型。有趣的是,空气相的引入恢复了电阻焊接中的空间空隙形成和流动,为内部缺陷的引发机制提供了有力的证据。此外,这项研究还揭示了 PEEK 树脂在焊缝内不同区域的熔化模式变化,并突出显示了因热传导不均而产生的不同空隙分布。通过分析扫描电子显微镜和能量色散光谱分析结果,进一步验证和讨论了电阻焊接试验中部件之间的界面现象和流动扩散机制。通过观察焊接区内空隙分布的时间和空间相关性,发现这与模拟结果一致。具体来说,随着焊接过程的进行,钢丝网附近的空气逐渐分散到层压板中,焊缝边缘的空隙明显多于中心区域。这种基于逐步缩小尺度的研究方法为研究电阻焊接和其他连接成型应用提供了一种前景广阔的途径,特别是在工程基本逻辑行为的背景下。Composites Science and TechnologyElectrical insulation and dielectric properties of aramid fiber reinforced epoxy composites under mechanical stressYifang Wang, Boxue Du, Yun Chen, Xin Lin, Xiaoxiao Kongdoi:10.1016/j.compscitech.2024.110733 芳纶纤维增强环氧树脂复合材料在机械应力下的电绝缘和介电特性In this work, an in-situ testing platform that could simultaneously apply high voltage (HV) and mechanical stress has been established. The dielectric properties evolution of aramid fiber reinforced composite (AFRC) under different tensile stresses is investigated systematically. The results show that there is a significant influence on the electrical insulation performance of AFRC, when the applied tensile stress reaches 45% of the ultimate tensile stress (UTS). Elevated tensile stress will induce interface strain concentration inside composites under this condition, which is prone to cause local damage and defects, consequently enhancing charge accumulation under HV. As the tensile stress continues to increase, it is observed that the absorbed charge around defects increases by 49.4% under 60% UTS, accompanied by a discernible decline in the partial discharge inception voltage (PDIV) by 46.9%. With the increase of absorbed charge, the localized intense electric field is formed, thereby fostering partial discharge and breakdown failure. Therefore, it is important to pay more attention to the evolution of dielectric properties of AFRC under mechanical stress in the design and assessment of aramid-based insulation rods. © 2014 xxxxxxxx. Hosting by Elsevier B.V. All rights reserved.在这项工作中,建立了一个可同时施加高压(HV)和机械应力的原位测试平台。系统研究了芳纶纤维增强复合材料(AFRC)在不同拉伸应力下的介电性能演变。结果表明,当施加的拉伸应力达到极限拉伸应力(UTS)的 45% 时,芳纶纤维增强复合材料的电绝缘性能会受到显著影响。在此条件下,拉伸应力升高会引起复合材料内部的界面应变集中,容易造成局部损伤和缺陷,从而加剧高压下的电荷积累。随着拉伸应力的不断增加,可以观察到在 60% UTS 条件下,缺陷周围吸收的电荷增加了 49.4%,同时局部放电起始电压(PDIV)明显下降了 46.9%。随着吸收电荷的增加,会形成局部强电场,从而促进局部放电和击穿失效。因此,在设计和评估芳纶基绝缘棒时,必须更加关注 AFRC 在机械应力作用下的介电性能演变。© 2014 xxxxxxxx.由 Elsevier B.V. 托管。保留所有权利。Asymmetric multilayered cellulose nanofiber composite membranes with electrical-magnetic dual-gradient architectures towards excellent electromagnetic interference shielding performanceYing Zhou, Bai Xue, Lingjun Zeng, Lan Xie, Qiang Zhengdoi:10.1016/j.compscitech.2024.110729 具有电磁双梯度结构的非对称多层纤维素纳米纤维复合膜,实现卓越的电磁干扰屏蔽性能The structural design strategies of MXene-based nanocomposites have demonstrated critical significance for electromagnetic interference (EMI) shielding applications. Herein, novel asymmetric multilayered cellulose nanofiber/multiwalled carbon nanotube@ferroferric oxide/MXene (CNF/MWCNT@Fe3O4/MXene) composite membranes with electrical-magnetic dual-gradient structures were prepared via layered-by-layered self-assembly strategy. Briefly, CNF/MWCNT@Fe3O4 layers are designed as the negative gradient absorption layers which provide dielectric/magnetic double loss. Meanwhile, MXene layers serve as the positive gradient reflection layers which generate multiple reflections and conduct loss. Thus, gradient multilayered CNF/MWCNT@Fe3O4/MXene composite membranes exhibit a total electromagnetic interference shielding effectiveness (EMI SET) of 73.20 dB at the thickness of 180 μm and R-value of 0.99934 in the X-band. Furthermore, the asymmetric gradient multilayer composite membrane reveals a superior EMI shielding performance in comparison with that of homogeneous multilayered composite membranes. When electromagnetic waves (EMWs) pass through the gradient multilayered CNF/MWCNT@Fe3O4/MXene composite membrane, the rational asymmetric gradient multilayered structures contribute to a “gradually decreasing absorption-gradually increasing reflection” shielding mechanism. Thereby, the design strategy of asymmetric electrical-magnetic dual-gradient structures is advantageous in enhancing the EMI shielding ability of polymeric composites.基于氧化亚铁的纳米复合材料的结构设计策略对于电磁干扰(EMI)屏蔽应用具有重要意义。本文通过逐层自组装策略制备了具有电磁双梯度结构的新型非对称多层纤维素纳米纤维/多壁碳纳米管@氧化铁/MXene(CNF/MWCNT@Fe3O4/MXene)复合膜。简而言之,CNF/MWCNT@Fe3O4 层被设计为负梯度吸收层,可提供介电/磁双损耗。同时,MXene 层作为正梯度反射层,可产生多重反射和传导损耗。因此,梯度多层 CNF/MWCNT@Fe3O4/MXene 复合膜在厚度为 180 μm 时的总电磁干扰屏蔽效能(EMI SET)为 73.20 dB,在 X 波段的 R 值为 0.99934。此外,与同质多层复合膜相比,非对称梯度多层复合膜的电磁干扰屏蔽性能更优越。当电磁波(EMWs)穿过梯度多层 CNF/MWCNT@Fe3O4/MXene 复合膜时,合理的非对称梯度多层结构有助于形成 "吸收逐渐减弱-反射逐渐增强 "的屏蔽机制。因此,非对称电磁双梯度结构的设计策略有利于增强聚合物复合材料的电磁干扰屏蔽能力。来源:复合材料力学仿真Composites FEM

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