首页/文章/ 详情

【新文速递】2024年9月18日复合材料SCI期刊最新文章

15小时前浏览22

   

今日更新:Composite Structures 4 篇,Composites Part A: Applied Science and Manufacturing 3 篇,Composites Part B: Engineering 1 篇

Composite Structures

Reduced order homogenization of composites with strength difference effects in elastoplasticity coupled to damage

Xiaozhe Ju, Chenbin Zhou, Yangjian Xu, Lihua Liang

doi:10.1016/j.compstruct.2024.118564

复合材料弹塑性损伤与强度差异效应的降阶均质化研究

This paper addresses reduced order homogenization of composites with strength difference (SD) effects in elastoplasticity coupled to damage, while containing several well-known plasticity criteria as special cases. We extend two approaches for this purpose: 1. nonuniform transformation field analysis (NTFA by Michel and Suquet, 2003) and 2. a recent variant called cluster-based NTFA (CNTFA by Ri et al., 2021), and conduct a comparative study on them. For the NTFA approach, a space–time decomposition is done separately for volumetric and deviatoric inelastic strain fields. A coupled model is derived for the present case to govern the evolution of resulting reduced variables. For the CNTFA approach, a clustering analysis is additionally performed for a spatial decomposition of the micro-domain. Unlike the NTFA, the online analysis is formulated as a unified minimization problem, which does not require a major adaptation for the present case. For both approaches, localization rules are deduced from the superposition principle and then homogenized to obtain the effective responses. FE-based implementation is presented in detail for both approaches. Numerical results show that both approaches provide a striking acceleration rate against conventional FE computations. The CNTFA predictions are more accurate than the NTFA ones by involving clustered microscopic fields in the online analysis, thus resulting into a slightly increased memory requirement.

本文研究了强度差(SD)效应下复合材料弹塑性与损伤耦合的降阶均匀化问题,并包含了几个众所周知的塑性准则作为特例。我们为此扩展了两种方法:1。2.非均匀变换场分析(NTFA, Michel and Suquet, 2003)。一种最近的变体称为基于簇的NTFA (CNTFA by Ri et al., 2021),并对它们进行比较研究。对于NTFA方法,分别对体积非弹性应变场和偏差非弹性应变场进行时空分解。为本案例导出了一个耦合模型来控制由此产生的约简变量的演化。对于CNTFA方法,另外进行了微域空间分解的聚类分析。与NTFA不同,在线分析被制定为统一的最小化问题,不需要对当前情况进行重大调整。这两种方法都是根据叠加原理推导出局部化规则,然后进行均匀化,得到有效响应。详细介绍了这两种方法的基于fe的实现。数值结果表明,与传统的有限元计算相比,这两种方法都提供了惊人的加速度。通过在在线分析中加入聚类微观场,CNTFA的预测比NTFA的预测更准确,从而导致内存需求略有增加。


Plasticity analysis and a homogenized constitutive model of compressible multi-layer structure of battery

Pengfei Ying, Xiao Tian, Yong Xia

doi:10.1016/j.compstruct.2024.118586

电池可压缩多层结构的塑性分析及均质本构模型

A homogenized constitutive model for the compressible multi-layer structure of battery (CMLSB) under external loading is essential for optimizing the structural design of electric assemblies. Currently, there is no specific constitutive model that is both mechanically explanatory and operationally applicable to CMLSB under varied loading conditions. In this study, due to limited understanding of the in-plane behavior of CMLSB, an analytical model was developed to investigate plasticity in this specific direction using the strain probing method. The observed plastic characteristics inspired the formulation of a novel two-dimensional constitutive framework for CMLSB in the in-plane direction.By integrating this new constitutive framework with one-dimensional plastic descriptions, a hybrid constitutive model was introduced and implemented in finite element software. Calibration and validation of the model were performed using a commercial pouch cell battery and its segments under various loading conditions. Finite element simulations with the hybrid model demonstrated remarkable accuracy in predicting the mechanical behavior of the cell under various in-plane and out-of-plane compression scenarios. Additionally, simulations were carried out to analyze the impact of cell packaging and air pressure. The new hybrid battery model is considered a user-friendly, physically interpretable, and high-fidelity tool, poised to significantly facilitate the comprehensive design of electric devices.

外载荷作用下可压缩多层电池(CMLSB)结构的均质本构模型对于优化电池组件结构设计至关重要。目前,对于不同载荷条件下的CMLSB,还没有一个既能在力学上解释又能在操作上适用的具体本构模型。在本研究中,由于对CMLSB的面内行为了解有限,因此采用应变探测方法建立了一个分析模型来研究该特定方向的塑性。观察到的塑性特性启发了CMLSB平面方向上新的二维本构框架的制定。将这种新的本构框架与一维塑性描述相结合,引入混合本构模型,并在有限元软件中实现。在各种负载条件下,使用商用袋式电池及其分段对模型进行了校准和验证。混合模型的有限元模拟结果表明,在各种面内和面外压缩情况下,单元的力学行为预测具有显著的准确性。此外,还进行了模拟,分析了电池封装和气压的影响。新的混合电池模型被认为是一种用户友好的、物理可解释的、高保真的工具,有望显著促进电子设备的综合设计。


Dielectric behavior and breakdown strength of glass fiber reinforced epoxy composites under dynamic mechanical fatigue

Xiaoxiao Kong, Chengyao Hou, Yun Chen, Qi Li, Yunqi Xing, Boxue Du

doi:10.1016/j.compstruct.2024.118569

动态机械疲劳下玻璃纤维增强环氧复合材料的介电性能和击穿强度

Glass fiber reinforced polymer (GFRP), used in insulating components like insulation rods, needs to withstand both high voltage and large dynamic mechanical fatigue during operation. In this paper, the effects of tension–compression fatigue loads on the dielectric properties of GFRP under various fatigue cycles and stress levels are investigated. The results show that DC conductivity has a strong negative correlation with stiffness, while breakdown strength is showing a positive correlation. Fatigue-induced internal damage could cause continuous charge accumulation and enhanced interfacial polarization, leading to the increase of dielectric constant by 46.89% and the reduction of breakdown strength by 15.05%, when the fatigue span ratio reaches 80% under 40% stress level. Understanding the evolution of dielectric properties of GFRP under dynamic mechanical fatigue conditions is helpful for ensuring the safe and stable operation of electrical power equipment subjected to both high voltage and fatigue loads.

玻璃纤维增强聚合物(GFRP)用于绝缘棒等绝缘部件,在工作过程中需要承受高电压和大的动态机械疲劳。本文研究了不同疲劳循环和应力水平下拉伸-压缩疲劳载荷对玻璃钢介电性能的影响。结果表明,直流电导率与刚度呈较强的负相关关系,击穿强度与刚度呈正相关关系。在40%应力水平下,当疲劳跨比达到80%时,疲劳损伤引起的内部电荷持续积累,界面极化增强,导致介电常数增加46.89%,击穿强度降低15.05%。了解GFRP在动态机械疲劳条件下介电性能的演变规律,有助于保证电力设备在高压和疲劳载荷作用下的安全稳定运行。


Improved creep resistance of short carbon fiber reinforced polyetherimide composite by solution mixing method

Quan-Xiu Liu, Yuan-Yuan Zhang, Tao Guan, Bo-Wen Guan, Xiao-Long Mo, Yuan-Qing Li, Ya-Qin Fu, Shao-Yun Fu

doi:10.1016/j.compstruct.2024.118575

用溶液混合法提高短碳纤维增强聚醚酰亚胺复合材料的抗蠕变性能

Creep resistance is critical for ensuring the dimensional stability and safe operation of composite components. However, the creep resistance of short fiber reinforced thermoplastic composites has been rarely reported and that of the composites manufactured by conventional extrusion compounding combined with injection molding is kind of low. In this work, in order to address this issue, two short carbon fiber-reinforced polyetherimide (SCF/PEI) composites named respectively as SCF/PEIE and SCF/PEIS are prepared by both conventional extrusion compounding and our newly developed solution mixing method combined with injection molding. The solution mixing method involves the dispersion and mixing of carbon fibers within a PEI solution and allows for the retention of longer fiber lengths. Experimentally, the creep behaviors of the SCF/PEI composites were examined through tensile and flexural creep testing at various stress levels in a wide temperature range. Theoretically, the creep behaviors were characterized by employing the Schapery model and the time–temperature superposition principle (TTSP), and the impact of fiber length retention on creep resistance was quantitatively analyzed using the Fu-Lauke model. The results demonstrate that compared to the SCF/PEIE composite, the SCF/PEIS composite exhibits a higher creep fracture stress level (175 MPa) and a more extensive linear viscoelastic region (0 ∼ 85 MPa) at room temperature. Furthermore, the SCF/PEIS composite was observed to have a significantly longer secondary creep stage at an elevated temperature of 210 °C. Overall, the creep resistance of the newly manufactured SCF/PEIS is significantly superior to that of the SCF/PEIE, which effectively extends the service life and operational capacity of injection-molded SCF/PEI composites.

抗蠕变性能是保证复合材料部件尺寸稳定性和安全运行的关键。然而,短纤维增强热塑性复合材料的抗蠕变性能报道较少,常规挤出复合与注射成型相结合制备的复合材料的抗蠕变性能较低。为了解决这一问题,本文采用常规挤出复合和新开发的溶液混合与注射成型相结合的方法制备了两种短碳纤维增强聚醚酰亚胺(SCF/PEI)复合材料,分别命名为SCF/PEIE和SCF/PEIS。该溶液混合方法涉及在PEI溶液中分散和混合碳纤维,并允许保留较长的纤维长度。实验研究了SCF/PEI复合材料在不同应力水平和较宽温度范围下的拉伸和弯曲蠕变行为。理论上,采用Schapery模型和时间-温度叠加原理(TTSP)表征了纤维的蠕变行为,并采用Fu-Lauke模型定量分析了纤维长度保留对纤维抗蠕变性能的影响。结果表明,与SCF/PEIE复合材料相比,SCF/PEIS复合材料在室温下表现出更高的蠕变断裂应力水平(175 MPa)和更广泛的线性粘弹性区域(0 ~ 85 MPa)。此外,在210 ℃的高温下,SCF/PEIS复合材料的二次蠕变阶段明显延长。总体而言,新制备的SCF/PEIS的抗蠕变性能明显优于SCF/PEIE,有效地延长了注塑成型SCF/PEI复合材料的使用寿命和使用能力。


Composites Part A: Applied Science and Manufacturing

Optimizing heterostructure parameters towards enhanced toughening in micro/nano-reinforced bimodal-grained Al alloy composites

Farhad Saba, Hang Sun, Elham Garmroudi Nezhad, Bo Cui, Genlian Fan, Zhanqiu Tan, Sijie Wang, Zhenming Yue, Zhiqiang Li

doi:10.1016/j.compositesa.2024.108442

优化微/纳米增强双晶铝合金复合材料的异质结构参数

We manipulated soft coarse-grained (CG) domains to design optimized and toughened B4Cp/6061Al composites, featuring bimodal domains with in-situ MgO nanoparticles (n-MgO) and ex-situ carbon nanotubes (CNTs). Manipulating CG fractions influenced heterostructure parameters such as CG band width and domain distribution. A systematic optimization strategy integrating intrinsic/extrinsic toughening and strengthening mechanisms identified optimal conditions for maximizing strength-ductility-toughness. The optimal 20:80 CG-to-ultrafine-grain (UFG) weight ratio offered an ultimate strength of 550 MPa and ∼7 % elongation. Intrinsic toughening mechanisms enhanced UFG domain dislocation storage capacity. Multiscale analysis of crack behavior revealed pronounced crack-blunting in well-dispersed CG domains. Extrinsic toughening mechanisms included nanobridge formation, crack-deflection, micro-crack proliferation, and crack-branching. Micromechanical behavior was examined using the strain gradient model. Designing strong and ductile micro/nano-reinforced bimodal grained composites requires selecting a smaller amount of CG domains, a CG band width larger than double the interface affected zone (IAZ), and larger grain sizes in the CG domains.

我们利用软粗晶(CG)结构域设计了优化增韧的B4Cp/6061Al复合材料,该复合材料具有原位MgO纳米颗粒(n-MgO)和非原位碳纳米管(CNTs)双峰结构域。操纵CG分数会影响异质结构参数,如CG带宽和畴分布。系统的优化策略整合了内在/外在的增韧和强化机制,确定了最大化强度-延展性-韧性的最佳条件。最佳的超细晶粒(UFG)重量比为20:80,其极限强度为550 MPa,伸长率为 ~ 7 %。本征增韧机制增强了UFG畴位错存储能力。裂纹行为的多尺度分析揭示了明显的裂纹钝化在良好分散的CG域。外部增韧机制包括纳米桥形成、裂纹偏转、微裂纹扩展和裂纹分支。采用应变梯度模型研究了微力学行为。设计强韧的微/纳米增强双峰晶复合材料需要选择更少的CG域,CG带宽大于界面影响区(IAZ)的两倍,以及更大的CG域晶粒尺寸。


Physics-constrained neural network for design and feature-based optimization of weave architectures

Haotian Feng, Sabarinathan P. Subramaniyan, Hridyesh Tewani, Pavana Prabhakar

doi:10.1016/j.compositesa.2024.108465

基于物理约束的神经网络编织结构设计与特征优化

Woven fabrics play an essential role in everyday textiles for clothing/sportswear, water filtration, retaining walls, and reinforcements in stiff composites for lightweight structures in aerospace, sporting, automotive, and marine industries. Several possible weave architectures (combinations of weave patterns and material choices) present a challenging question about how they could influence the physical and mechanical properties of woven fabrics and reinforced structures. This paper presents a novel Physics-Constrained Neural Network (PCNN) to predict the mechanical properties (like modulus) of weave architectures and the inverse problem of predicting pattern/material sequence for a design/target modulus value. The inverse problem is particularly challenging as it usually requires many iterations to find the appropriate architecture using traditional optimization approaches. We show that the proposed PCNN can more accurately predict weave architecture for the desired modulus than several baseline models considered. We present a feature-based optimization strategy to improve predictions using features in the Grey Level Co-occurrence Matrix space. We combine PCNN with feature-based optimization to discover near-optimal weave architectures and facilitate the initial design of weave architecture. The proposed frameworks will primarily enable the woven composite analysis and optimization process and be a starting point to introduce knowledge-guided neural networks into the complex structural analysis.

机织织物在服装/运动服装、水过滤、挡土墙的日常纺织品中发挥着重要作用,在航空航天、体育、汽车和海洋工业的轻质结构的硬质复合材料中也起着增强作用。几种可能的编织结构(编织模式和材料选择的组合)提出了一个具有挑战性的问题,即它们如何影响织物和增强结构的物理和机械性能。本文提出了一种新的物理约束神经网络(PCNN)来预测编织结构的力学性能(如模量),以及预测图案/材料序列的设计/目标模量值的反问题。反问题尤其具有挑战性,因为它通常需要多次迭代才能使用传统的优化方法找到合适的体系结构。我们表明,与几种基线模型相比,所提出的PCNN可以更准确地预测所需模量的编织结构。我们提出了一种基于特征的优化策略来改进使用灰度共生矩阵空间中的特征的预测。我们将PCNN与基于特征的优化相结合,发现了接近最优的编织结构,并促进了编织结构的初始设计。提出的框架将主要实现编织复合材料的分析和优化过程,并作为将知识引导神经网络引入复杂结构分析的起点。


Realizing ultrahigh strength and excellent stability of ultrasonically welded joints upon co-consolidating an extra resin layer (eRL) on the thermoplastic composites

Xuemin Wang, Dong Quan, Dongsheng Yue, Jiaming Liu, Jiaying Pan, Guoqun Zhao

doi:10.1016/j.compositesa.2024.108475

通过在热塑性复合材料上添加额外的树脂层(eRL),实现超声焊接接头的超高强度和优异的稳定性

Ultrasonic welding is a promising technique well-suited for joining thermoplastic composites. On the way towards upscaling and industrializing this technology, it is crucial to improve the welding process stability and joint structure integrity. Herein, a novel-structured carbon fiber (CF)/polyetherimide (PEI) composite topped with an extra PEI resin layer was developed using a co-consolidation process for ultrasonic welding. The experimental results proved that the extra resin layer effectively promoted the heat generation efficiency at the joining interface, improved the quality and uniformity of the welding line, as well as played a thermal barrier role to prevent composite overheating. This significantly improved the welding stability and the mechanical performance of the joints. For example, a superior lap-shear strength of 45.9 MPa was obtained by simultaneously optimizing the thicknesses of the extra resin layer and the energy director. Moreover, the bending and squeezing-out of carbon fibers at the welding interface were successfully eliminated.

超声波焊接是一种很有前途的热塑性复合材料焊接技术。在实现该技术规模化和产业化的道路上,提高焊接过程的稳定性和接头结构的完整性至关重要。本文研究了一种新型结构的碳纤维(CF)/聚醚酰亚胺(PEI)复合材料,其顶部有额外的PEI树脂层,采用共固结工艺用于超声波焊接。实验结果表明,额外的树脂层有效地提高了连接界面的产热效率,提高了焊缝的质量和均匀性,并起到了防止复合材料过热的热障作用。这大大提高了焊接稳定性和接头的力学性能。例如,通过同时优化额外树脂层和能量导向层的厚度,获得了45.9 MPa的优越剪切强度。此外,还成功地消除了碳纤维在焊接界面处的弯曲和挤压。


Composites Part B: Engineering

Wide-Response-Range and High-Sensitivity Piezoresistive Sensors with Triple Periodic Minimal Surface (TPMS) Structures for Wearable Human-Computer Interaction Systems

Jiahong Han, Zhongming Li, Shuoshuo Kong, Shan Tang, Dong Feng, Bin Li

doi:10.1016/j.compositesb.2024.111840

 

用于可穿戴人机交互系统的三周期最小表面结构的宽响应范围高灵敏度压阻传感器

High-performance pressure sensors are garnering interest in human-computer interaction technology, wearable devices, and bionic electronic skin development. However, highly sensitive sensors frequently have a limited response range. In this work, we developed composites with outstanding conductive network structures through the synergistic effect of transition metal carbides (MXene) and multi-walled carbon nanotubes (MWCNTs). Additionally, pressure sensors with various TPMS structures were prepared using innovative parametric design and Fused Deposition Molding (FDM) printing. Due to the stable synergistic conductive network and distinctive curved surface structure, the sensors exhibit exceptional sensing performance. This includes high sensitivity ranging from 4.67 MPa-1 to 7.03 MPa-1 (within the range of 0-0.1 MPa), a broad operating range (maximum 10 MPa), rapid response and recovery times (326 ms/193.4 ms), and long-term fatigue resistance (over 10,000 s cycles). By integrating mechanical properties, sensing properties, and finite element simulations, we analyzed the mechanism underlying the impact of various TPMS pore structures on the sensitivity and response range of the pressure sensor. In addition, the sensors were arrayed as 4×4 modules to successfully recognize a wide range of foot movements from different volunteers. These findings illuminate potential applications in human motion detection, healthcare rehabilitation, and artificial intelligence.

高性能压力传感器在人机交互技术、可穿戴设备和仿生电子皮肤的开发中引起了人们的兴趣。然而,高灵敏度的传感器往往有一个有限的响应范围。在这项工作中,我们通过过渡金属碳化物(MXene)和多壁碳纳米管(MWCNTs)的协同作用,开发了具有优异导电网络结构的复合材料。此外,采用创新的参数化设计和熔融沉积成型(FDM)打印技术制备了各种TPMS结构的压力传感器。由于稳定的协同导电网络和独特的曲面结构,传感器表现出优异的传感性能。这包括4.67 MPa-1至7.03 MPa-1 (0-0.1 MPa范围内)的高灵敏度,宽工作范围(最大10 MPa),快速响应和恢复时间(326 ms/193.4 ms),以及长期抗疲劳性(超过10,000 s循环)。通过综合力学性能、传感性能和有限元模拟,分析了不同TPMS孔结构对压力传感器灵敏度和响应范围的影响机制。此外,传感器被排列成4×4模块,以成功识别来自不同志愿者的各种足部运动。这些发现阐明了在人体运动检测、医疗康复和人工智能方面的潜在应用。



来源:复合材料力学仿真Composites FEM
ACTMechanicalSystemInspireFidelity疲劳断裂复合材料航空航天汽车电力电子裂纹BIM理论材料多尺度控制曲面
著作权归作者所有,欢迎分享,未经许可,不得转载
首次发布时间:2024-11-27
最近编辑:15小时前
Tansu
签名征集中
获赞 5粉丝 0文章 776课程 0
点赞
收藏
作者推荐

【新文速递】2024年9月21日复合材料SCI期刊最新文章

今日更新:Composite Structures 1 篇,Composites Part A: Applied Science and Manufacturing 2 篇,Composites Part B: Engineering 8 篇,Composites Science and Technology 2 篇Composite StructuresOn the interlaminar mode II fracture toughness evaluation of glass Fiber/Epoxy composites adding cotton and kenaf natural fibers Applying acoustic emission featuresAli Daemi, Seyed Reza Hamzeloo, Amir Refahi Oskoueidoi:10.1016/j.compstruct.2024.118591应用声发射特征评价添加棉花和红麻天然纤维的玻璃纤维/环氧复合材料的层间II型断裂韧性Considering the widespread use of polymer composites due to their diverse engineering properties, the incorporation of natural fibers is a novel approach to enhance their environmental properties and acquire additional engineering benefits. Applying natural fibers in composites can offer a biocompatible solution to plastic and polymer composite waste issues. Studying the overall properties of composites made with these fibers is a novel area of research. Investigating effective methods for detecting defects and measuring mechanical properties, such as integrity, resilience to failure, and fracture toughness, is particularly crucial. In the current study, the effect of adding cotton and kenaf natural fibers on the resistance to delamination, which is the most common type of failure in laminated composites, is investigated in mode Ⅱ of loading. Specimens of woven glass/epoxy composites with natural fibers were fabricated using the hand lay-up method and end notched three-point bending test was performed. Using the methods provided in the JIS K 7086 standard, the moment of initiation of delamination is determined in the samples. The results demonstrate that only using the mechanical methods provided in the mentioned standard is not sufficient to determine the initiation of delamination. Hence, the acoustic emission can be employed for an easier and more accurate determination of the initiation of delamination. According to the obtained results, cotton and kenaf fibers show a significant increase in the interlaminar fracture toughness of woven glass/epoxy composites. Using cotton fibers shows 212% − 249% and employing kenaf fibers shows 144% − 281% increase in interlaminar fracture toughness respectively. Among the different acoustic emission data analytics, the cumulative energy method shows the lowest mean percentage deviation error of %2.59 among other examined diagnosing techniques.考虑到聚合物复合材料由于其多样化的工程性能而被广泛使用,天然纤维的掺入是提高其环境性能和获得额外工程效益的一种新方法。在复合材料中应用天然纤维可以为塑料和聚合物复合材料废物问题提供生物相容的解决方案。研究由这些纤维制成的复合材料的整体性能是一个新的研究领域。研究检测缺陷和测量机械性能的有效方法,如完整性、失效回弹性和断裂韧性,尤为重要。在加载模式Ⅱ下,研究了添加棉花和红麻天然纤维对层合复合材料抗分层性能的影响,这是层合材料中最常见的破坏类型。采用手工铺层法制备了天然纤维编织玻璃/环氧复合材料试件,并进行了端缺口三点弯曲试验。使用JIS k7086标准中提供的方法,测定样品中的分层起始力矩。结果表明,仅使用上述标准中提供的力学方法不足以确定分层的开始。因此,声发射可以用于更容易和更准确地确定分层的起始。结果表明,棉花和红麻纤维的加入显著提高了玻璃/环氧复合材料的层间断裂韧性。棉纤维和红麻纤维的层间断裂韧性分别提高212% ~ 249%和144% ~ 281%。在不同的声发射数据分析方法中,累积能量法的平均百分比偏差误差最小,为%2.59。Composites Part A: Applied Science and ManufacturingEffect of geometry and adhesion on the performance of fiber reinforced thermoplastic composite joints with metal insertsMuhammad Ridha, Zhoucheng Su, Le Quan Ngoc Tran, Wei Ming Albert Yek, Sridhar Narayanaswamy, Tong Earn Taydoi:10.1016/j.compositesa.2024.108482几何形状和黏附对金属镶块纤维增强热塑性复合材料接头性能的影响Joints for laminated composite structures using mechanical fasteners or adhesives often face issues such as reduced strength from fiber breakage in mechanically fastened joints and complex preparation for adhesive joints. Additionally, adhesive joints require compatibility between the adhesive and the composite matrix, limiting their suitability for many thermoplastics. To address these challenges, this study explores a technique that uses metal inserts embedded during the consolidation of laminated thermoplastic composites. It investigates how the geometry of metal inserts and their adhesion to the fiber-reinforced thermoplastic composite affect the joint’s performance under out-of-plane loads. Results indicate that while mechanical locking assists in load transfer, the adhesion between the metal insert and the composite is crucial for the joint’s failure mechanism and overall performance. Strong adhesion delays final failure by requiring fiber breakage through the composite’s entire thickness, while weak adhesion leads to failure through fiber breakage on the bearing side.采用机械紧固件或胶粘剂的层压复合材料结构接头经常面临机械紧固接头中纤维断裂导致强度降低和胶粘剂接头制备复杂等问题。此外,粘合接头需要粘合剂和复合基体之间的相容性,这限制了它们对许多热塑性塑料的适用性。为了解决这些挑战,本研究探索了一种技术,在层压热塑性复合材料的巩固过程中使用嵌入的金属插入物。研究了金属嵌套的几何形状及其与纤维增强热塑性复合材料的粘附性如何影响关节在面外载荷下的性能。结果表明,虽然机械锁紧有助于载荷传递,但金属镶件与复合材料之间的粘附对接头的破坏机制和整体性能至关重要。强附着力通过要求纤维在复合材料的整个厚度上断裂来延缓最终的破坏,而弱附着力通过在轴承侧断裂纤维导致最终的破坏。A nanomodified-ultrasonic method to improve the shear strength of adhesively bonded composite jointsWei Feng, Le Chang, Jiamu He, Zheng Dai, Xintong Shi, Wei Xie, Fei Xudoi:10.1016/j.compositesa.2024.108483一种提高粘接复合材料接头抗剪强度的纳米改性超声方法Adhesive bonding method has become prevalent in joining composite structures in the aerospace and automotive industries. The bonding quality is critical in terms of service safety. This research proposed a nanomodified-ultrasonic method to enhance the shear strength of adhesively composite joints. Functional multi-walled carbon nanotubes (MWCNTs) were dispersed into the adhesive, followed by the ultrasonic vibration during the bonding process. Orthogonal experiments considering different combinations of the NWCNT concentrations, ultrasonic power, and ultrasonic time were conducted to investigate the effect of different factors and to obtain the optimal processing parameters. Results indicate that the nanomodified-ultrasonic method is beneficial to the composite bonded joint and a maximum increase of 75.1% in shear strength was achieved. Furthermore, the bondline before testing and fracture surface were critically analyzed to illustrate the enhancement mechanisms.在航空航天和汽车工业中,粘接方法已成为连接复合材料结构的普遍方法。粘接质量对使用安全至关重要。本研究提出了一种纳米改性超声方法来提高粘接复合材料接头的抗剪强度。功能型多壁碳纳米管(MWCNTs)被分散到胶粘剂中,粘接过程中伴随着超声振动。通过正交试验考察不同浓度、超声功率、超声时间组合对纳米碳纳米管的影响,得出最佳工艺参数。结果表明:纳米改性-超声处理有利于复合材料粘结接头的抗剪强度提高75.1%;此外,对测试前的结合线和断口表面进行了严格分析,以说明增强机制。Composites Part B: EngineeringSynergistically enhanced PVDF-based nanofiber membranes randomly embedded with ZnWO4@PDA nanorods for self-powered sensors with multi-mode free switchingHui Wang, Haijiao Lin, Shuhong Huang, Ling Li, Youwei Zhao, Wenming Zhangdoi:10.1016/j.compositesb.2024.111841 随机嵌入ZnWO4@PDA纳米棒的协同增强pvdf基纳米纤维膜用于多模自由开关自供电传感器In spite of the high level of attention paid to multifunctional sensors, the flexible and multifunctionality are still intractable challenges to be tackled. Herein, we design a flexible, hydrophobic and stable multifunctional sensing material by electrostatic spinning of PVDF/ZnWO4@PDA (PZP). The incorporation of ZnWO4@PDA into PVDF nanofibers can act as an effective nucleating agent and photosensitizer, which increases the polar crystalline phase and photovoltaic properties of PVDF. With the synergy of PVDF and ZnWO4@PDA, PZP based piezoelectric sensors offer significantly superior electrical output (28.4 V, 600 nA) and high sensitivity (1.04 V/kPa). Moreover, it is particularly surprising that photoelectric sensor based on PZP textiles has excellent optical properties, as confirmed by the response/recovery time (0.6 s/0.66 s) of simulated sunlight detection. Piezoelectric photoelectric effect exists in PZP textiles, as evidenced by the significant increase in the strain output current of photoelectric sensor when irradiated with sunlight. Furthermore, based on the coupling of piezoelectric effect and triboelectric effect of PZP composite, the contact out nano-triboelectric generator has enhanced the electrical output and electromechanical conversion efficiency. Therefore, this work has successfully prepared multifunctional sensing materials that integrate pressure sensing, audio recognition, underwater communication, optoelectronic detection and triboelectric energy collection, paving a new way for the flexible multifunctional sensors.尽管多功能传感器受到高度重视,但其灵活性和多功能性仍然是一个亟待解决的难题。本文采用PVDF/ZnWO4@PDA (PZP)静电纺丝的方法,设计了一种柔性、疏水、稳定的多功能传感材料。ZnWO4@PDA加入到PVDF纳米纤维中可以作为有效的成核剂和光敏剂,提高了PVDF的极性晶相和光伏性能。通过PVDF和ZnWO4@PDA的协同作用,基于PZP的压电传感器提供了显著优越的电输出(28.4 V, 600 nA)和高灵敏度(1.04 V/kPa)。此外,基于PZP纺织品的光电传感器具有优异的光学性能,模拟太阳光检测的响应/恢复时间(0.6 s/0.66 s)证实了这一点。PZP纺织品中存在压电光电效应,在阳光照射下光电传感器应变输出电流显著增加。此外,基于压电效应和摩擦电效应的耦合,接触式输出纳米摩擦发电机提高了电输出和机电转换效率。因此,本工作成功制备了集压力传感、音频识别、水下通信、光电探测和摩擦电能收集为一体的多功能传感材料,为柔性多功能传感器的发展开辟了新的道路。Flexible cellulose nanofiber-Fe3O4/liquid metal/graphene composite films with hierarchical gradient structure for efficient electromagnetic interference shielding and thermal managementSong Yang, Ying Zhang, Yilin Liu, Ting Gu, Fei Liudoi:10.1016/j.compositesb.2024.111844 具有分层梯度结构的柔性纤维素纳米纤维- fe3o4 /液态金属/石墨烯复合薄膜,用于高效电磁干扰屏蔽和热管理The development of flexible multifunctional composite films that simultaneously combine high electromagnetic interference (EMI) shielding and effective thermal management is urgently needed, yet it remains an extremely challenging task to meet the increasingly complex service requirements of integrated electronic devices, especially in the field of flexible wearable electronic products. Herein, a novel flexible composite film consisting of cellulose nanofibers/Fe3O4, cellulose nanofiber/liquid metal, and cellulose nanofibers/graphene nanoplatelets (CNF/Fe3O4&CNF/LM&CNF/GNPs) with a hierarchical gradient structure was fabricated using a vacuum filtration and cool-pressing technique. Benefitting from its unique hierarchical gradient structure design, the CNF composite film exhibits high electrical conductivity of 22.42 S cm-1, excellent EMI shielding effectiveness of 36.21 dB (with a thickness of only 0.18 mm), outstanding in-plane thermally conductivity of 8.98 W (m K)-1, and a fast electric-heating response. Furthermore, the CNF composite film also displays exceptional mechanical properties, with a strong tensile strength of 55.26 MPa and a toughness of 2.72 MJ m-3, due to the good deformability of LM and the formation of a “zigzag” crack path. This strategy holds promise for the manufacture of dual-function flexible composite films that exhibit excellent thermal conductivity and EMI shielding performance, with potential applications in portable electronic devices, artificial intelligence, communication equipment, and other relevant fields.开发兼具高电磁干扰屏蔽和有效热管理的柔性多功能复合薄膜是迫切需要的,但要满足集成电子器件日益复杂的使用需求,特别是在柔性可穿戴电子产品领域,仍然是一项极具挑战性的任务。本文采用真空过滤和冷压技术制备了一种由纤维素纳米纤维/Fe3O4、纤维素纳米纤维/液态金属和纤维素纳米纤维/石墨烯纳米片(CNF/Fe3O4和CNF/LM&CNF/GNPs)组成的具有分层梯度结构的新型柔性复合膜。得益于其独特的分层梯度结构设计,CNF复合膜具有22.42 S cm-1的高电导率,36.21 dB的优秀EMI屏蔽效能(厚度仅为0.18 mm), 8.98 W (m K)-1的出色面内导热率和快速的电热响应。此外,由于LM具有良好的可变形性和“之字形”裂纹路径的形成,CNF复合膜表现出优异的力学性能,抗拉强度达到55.26 MPa,韧性达到2.72 MJ m-3。该策略有望制造出具有优异导热性和EMI屏蔽性能的双功能柔性复合薄膜,在便携式电子设备、人工智能、通信设备和其他相关领域具有潜在的应用前景。Synthesis of a novel biomass-based flame retardant featuring vinyl-terminated chemical cross-linking and application in flame retardancy, smoke suppression, toxicity reduction and mechanical enhancement of PAN composite fibersChunlong Zuo, Wei Tan, Jieyun Zhao, Lina Jiang, Yongli Zhang, Yuanlin Ren, Xiaohui Liudoi:10.1016/j.compositesb.2024.111846 端乙烯基化学交联新型生物质阻燃剂的合成及其在PAN复合纤维阻燃、抑烟、降毒和力学增强方面的应用To develop green and efficient polyacrylonitrile (PAN) fibers with excellent fire safety properties, a new biomass-based flame retardant (PPC@VA) with vinyl-terminated groups was prepared based on the reaction of hexachlorocyclotriphosphonitrile, teat polyphenols, ethylenediamine and vinylphosphoric acid. Subsequently, it was mixed with spinning solution to obtain PPC@VA/PAN through wet spinning, which were then chemically cross-linked via thermal initiation to achieve CC-PPC@VA/PAN fibers. CC-PPC@VA/PAN showed a significant improvement in flame retardancy with a limiting oxygen index value of 32.5%. The peak of smoke production rate, total smoke production and CO production rate were lowered by 81.9%, 77.8% and 91.3%. Besides, the hazardous gas HCN was greatly suppressed. Owing to the macromolecular entanglement, hydrogen bonding and covalent cross-linking, CC-PPC@VA/PAN improved elongation at break and tensile strength by 19.2% and 72.1%. Also, chemical cross-linking contributed to decrease the migration of P/N-based flame retardants, lower the potential risk of water eutrophication and increased the service life of the fibers.为开发具有优异防火性能的绿色高效聚丙烯腈(PAN)纤维,以六氯环三膦腈、茶多酚、乙二胺和乙烯基磷酸为原料,制备了端乙烯基阻燃剂(PPC@VA)。随后,将其与纺丝液混合,通过湿法纺丝得到PPC@VA/PAN,再通过热引发化学交联得到CC-PPC@VA/PAN纤维。CC-PPC@VA/PAN的阻燃性能显著提高,极限氧指数达到32.5%。产烟率、总产烟率和CO产烟率峰值分别降低81.9%、77.8%和91.3%。对有害气体HCN的抑制作用明显。通过高分子缠结、氢键和共价交联,CC-PPC@VA/PAN的断裂伸长率和抗拉强度分别提高了19.2%和72.1%。化学交联有助于减少P/ n基阻燃剂的迁移,降低水体富营养化的潜在风险,提高纤维的使用寿命。Diisocyanate-induced covalent cross-linking of MXene frameworks for electrically and mechanically robust EMI shielding filmsSeongeun Lee, Tae Yun Ko, Junpyo Hong, Albert S. Lee, Jae-Seung Lee, Seon Joon Kimdoi:10.1016/j.compositesb.2024.111847二异氰酸酯诱导的MXene框架的共价交联,用于电和机械上坚固的EMI屏蔽膜MXenes, two-dimensional transition metal carbides, nitrides, and carbonitrides, have emerged as versatile materials with remarkable physicochemical properties. However, their vulnerability to delamination or degradation in humid or liquid environments poses challenges for long-term stability. In this study, we present a novel approach to enhance MXene stability by synthesizing electrically conductive frameworks through covalent cross-linking using diisocyanates such as 1,4-phenylene diisocyanate (PDI) and hexamethylene diisocyanate (HDI). The resulting frameworks exhibit well-aligned MXene sheets covalently bonded throughout the film. The frameworks not only retained high electrical conductivity but also exhibited improved tensile strength and elongation at break compared to pristine MXene films. Moreover, the frameworks demonstrated exceptional stability under ultrasonic treatment in water, showing their enhanced structural durability. The chemically cross-linked MXene frameworks exhibited hydrophobicity and resistance to water, which contributed to their prolonged chemical stability as well. EMI shielding performance at Ka-band and X-band frequencies was comparable to pristine MXene films, in which SET values around 60 dB were retained in oxidative environments over a week these findings open avenues for the development of robust MXene-based materials with enhanced stability for diverse applications, including electromagnetic interference shielding.MXenes是一种二维过渡金属碳化物、氮化物和碳氮化物,是一种具有显著物理化学性质的多用途材料。然而,它们在潮湿或液体环境中容易分层或降解,这对其长期稳定性构成了挑战。在这项研究中,我们提出了一种新的方法,通过使用二异氰酸酯如1,4-苯基二异氰酸酯(PDI)和六亚甲基二异氰酸酯(HDI)通过共价交联合成导电框架来提高MXene的稳定性。所得到的框架在整个薄膜中呈现出共价键合的排列良好的MXene薄片。与原始MXene薄膜相比,该框架不仅保持了高导电性,而且表现出更高的拉伸强度和断裂伸长率。此外,框架在水中超声波处理下表现出优异的稳定性,显示出其增强的结构耐久性。化学交联的MXene骨架具有疏水性和耐水性,这也有助于其延长化学稳定性。在ka波段和x波段频率下的EMI屏蔽性能与原始MXene薄膜相当,其中SET值在氧化环境中保持约60 dB超过一周。这些发现为开发坚固的MXene基材料开辟了道路,该材料具有增强的稳定性,可用于各种应用,包括电磁干扰屏蔽。Multi-functional Finishing of Viscose Fabrics Based on Tea Polyphenols: Integrated Flame Retardant, Antibacterial, Hydrophobic, and UV-resistant FunctionalitiesWan-Meng Song, Li-Yao Zhang, Ru-Yu Fan, Yun Liu, Yu-Zhong Wangdoi:10.1016/j.compositesb.2024.111848基于茶多酚的粘胶织物多功能整理:集阻燃、抗菌、疏水和抗紫外线功能于一体Tea polyphenols (TP) are endowed with numerous outstanding properties due to their natural structure, and their use in the preparation of multifunctional finishing agents is a novel topic. In this paper, a multifunctional finishing agent, PAT, was prepared by using phytic acid and TP as raw materials and finished on the surface of viscose fabrics to obtain PAT-100. After measurement, the limiting oxygen index of PAT-100 achieved 32.9%, and the peak heat release rate was reduced by 90%. Due to the presence of polyphenolic groups, PAT exhibited excellent inhibitory effects on Staphylococcus aureus and Escherichia coli, and the UPF value was improved to 53.2. Furthermore, this system also improved the hydrophobicity of viscose fabrics, and the breaking force retention in the warp and weft directions reached 130% and 156%, respectively. This work presents new ideas for TP in the field of multifunctional finishing and increases the added value of viscose fabrics.茶多酚因其天然的结构而具有许多优异的性能,在制备多功能整理剂中的应用是一个新颖的课题。本文以植酸和TP为原料,制备了一种多功能整理剂PAT,并将其涂布在粘胶织物表面,得到了PAT-100。经测定,PAT-100的极限氧指数达到32.9%,峰值放热率降低90%。由于多酚基团的存在,PAT对金黄色葡萄球菌和大肠杆菌表现出良好的抑制作用,UPF值提高到53.2。此外,该体系还提高了粘胶织物的疏水性,经纬方向的断裂力保持率分别达到130%和156%。本研究为涤棉在多功能整理领域的应用提供了新的思路,提高了粘胶织物的附加值。Green and Sustainable Bamboo Based Composites with High Self-Bonding StrengthYongzhong Wu, Layun Deng, Fangyu Zhu, Qunying Mou, Xiazhen Li, Lin He, Yong Wang, Zhiyong Cai, Zheng Yu, Siyang Ji, Xianjun Lidoi:10.1016/j.compositesb.2024.111849具有高自粘强度的绿色可持续竹基复合材料Self-bonding technology is a forming method utilized for the production of bio-composites with notable advantages in terms of high strength and water resistance, while also being free from formaldehyde. The successful achievement of high-strength self-bonding biomaterials has been demonstrated, however, most of these achievements have relied on various surface chemical modifications with limited attention given to exploring non-additive approaches. This study aimed to investigate the feasibility of self-bonding formation through examining the effects of particle dispersion, lignin melting, and chemical bonding, in distinct unit morphologies without the use of any chemical additives. Also, the self-bonding mechanism of bamboo based composites (BBCs) was revealed, by examination of its microstructure, chemical composition and thermal stability. The findings indicated that raw component morphologies based on power, fiber, and bundle all effectively achieved high-strength self-bonding structures at a temperature of 155°C, a pressure of 55 MPa, and a duration time of 60 min. The density of the BBCs approached that of solid cell wall in bamboo, reaching a maximum of 1.44 g/cm3. The morphology of raw components had significant effect on the self-bonding performance of BBCs, with the powder exhibiting the highest performance, followed by the bundles, and the fibers showing the lowest. The powder-based BBC demonstrated a remarkable flexural strength of 61 MPa, a notable surface hardness of 32.5 kgf/mm and low 24 hr thickness swelling of 6.8%, all much more excellent than those observed in ordinary panels. The BBCs demonstrated the benefits of being environmentally friendly (free from formaldehyde), processing excellent water resistance and strong mechanical strengths. They were suitable for use in high-humidity environments and can meet the requirements for strong load-bearing conditions, even replacing some metal sliding bearing materials.自粘合技术是一种用于生产生物复合材料的成型方法,具有显著的高强度和耐水性,同时也不含甲醛的优点。高强度自结合生物材料的成功已经被证明,然而,这些成就大多依赖于各种表面化学修饰,对探索非添加剂方法的关注有限。本研究旨在探讨在不使用任何化学添加剂的情况下,通过考察颗粒分散、木质素熔化和化学键在不同单元形态下形成自键的可行性。通过对竹基复合材料微观结构、化学成分和热稳定性的分析,揭示了竹基复合材料的自粘合机理。结果表明,在155℃、55 MPa、60 min的温度条件下,基于功率、纤维和束的原始组分形态均能有效地形成高强度的自键结构,其密度接近竹的固体细胞壁密度,最大可达1.44 g/cm3。原料组分的形态对碳纳米管的自键性能有显著影响,其中粉末的自键性能最高,其次是束,纤维的自键性能最低。其抗折强度为61 MPa,表面硬度为32.5 kgf/mm, 24小时厚度溶胀率为6.8%,明显优于普通面板。BBCs展示了其环保(不含甲醛)、优异的耐水性和强大的机械强度等优点。它们适合在高湿度环境中使用,可以满足强承重条件的要求,甚至可以取代一些金属滑动轴承材料。Innovative binary Na0.5Bi0.5TiO3-based composite ceramics with excellent comprehensive energy storage performances under low electric fieldsChunhui Wu, Yongping Pu, Xiang Lu, Yating Ning, Lei Zhang, Bo Wang, Zhemin Chen, Pengfan Lv, Yongqiang Yang, Zhuo Wangdoi:10.1016/j.compositesb.2024.111853创新的二元na0.5 bi0.5 tio3基复合陶瓷,在低电场下具有优异的综合储能性能The insufficient energy storage properties (ESPs) of lead-free dielectric ceramics at low electric fields (E) hinder their applications in the integrated and miniaturized electronic equipment. From this perspective, a synergetic tactic for enhancing the ESPs of (1-x)(Na0.5Bi0.5)0.75Sr0.25TiO3-xCa(Mg1/3Ta2/3)O3 ceramics at low E is proposed by constructing composite ceramics in combination with the design of average ionic polarizability. Consequently, the best recorded ESPs (recoverable energy density Wrec ∼ 6.7 J/cm3 and energy efficiency η ∼ 92.5%) contrasted to other lead-free ceramics at the same E (260 kV/cm) are attained in the x = 0.15 ceramics. This is owing to the improved breakdown E caused by the second phase Bi4Ti3O12 and the retentive high-polarization characteristic of matrix. In addition, rapid discharge time (∼66.8 ns), excellent thermal (30 ∼ 130 °C) and frequency (1 ∼ 100 Hz) stability are also achieved. Hence, the present work offers an innovative insight into the optimization of comprehensive ESPs for dielectric ceramics at low E.无铅介电陶瓷在低电场(E)下的储能特性(ESP)不足,阻碍了它们在集成化和微型化电子设备中的应用。从这个角度出发,通过构建复合陶瓷并结合平均离子极化率的设计,提出了一种协同策略,以提高 (1-x)(Na0.5Bi0.5)0.75Sr0.25TiO3-xCa(Mg1/3Ta2/3)O3 陶瓷在低电场下的 ESPs。因此,在相同 E(260 kV/cm)下,x = 0.15 陶瓷的静电除尘器记录(可回收能量密度 Wrec ∼ 6.7 J/cm3,能量效率 η ∼ 92.5%)与其他无铅陶瓷相比最好。这是由于第二相 Bi4Ti3O12 提高了击穿 E 值,以及基体具有保持高极化特性。此外,还实现了快速放电时间(∼66.8 ns)、出色的热稳定性(30 ∼ 130 °C)和频率稳定性(1 ∼ 100 Hz)。因此,本研究为优化低 E 值介电陶瓷的综合静电除尘器提供了创新性见解。Sustainable Engineering Polymer Composites Fabricated Using Delignified Bamboo Fiber as Reinforcement and Walnut Shell Powder as FillerLe Li, Shouqing Liu, Guanben Du, Shuyang Jiang, Jing Yang, Jianli Zhang, Taohong Lidoi:10.1016/j.compositesb.2024.111857以去木质素竹纤维为增强材料,核桃壳粉为填料制备可持续工程高分子复合材料Developing sustainable engineering materials using renewable resources and agro-wastes represents an effective method for reducing carbon emissions and environmental pollution. In this study, a novel approach to fabricating high-performance biomass-based polymer composites was presented. Specifically, partially delignified bamboo fiber (DBF) and walnut shell powder (WSP) were incorporated into the matrix, namely melamine-hexamethylenediamine-urea (MHU) resin which was previously known for its excellent interfacial compatibility. Mechanical property investigations show that the DBF, acting as the reinforcement, provided the hybrid composites with high flexural and tensile strength up to 220 and 120 MPa, respectively, greatly surpassing those of commercial wood-plastic composites, wood-based composites, and natural wood, making them promising structural materials. As the filler, walnut shell powder endowed the composites with high hardness (Shore D > 90) and an appealing mirror-like surface gloss. Owing to the protection provided by the MHU matrix, the composite containing 38% MHU exhibited outstanding flame retardancy (UL 94-V0 grade), which was further supported by cone calorimeter test (CCT) results. An unexpected and intriguing finding is that the composites exhibited fluorescence under UV irradiation. The rare silvery-grey fluorescence color imparted self-anticounterfeiting property to the composites. This study demonstrated the significant potential of bamboo fiber and walnut shell in the development of sustainable engineering materials.利用可再生资源和农业废弃物开发可持续工程材料是减少碳排放和环境污染的有效方法。本研究提出了一种制备高性能生物质基聚合物复合材料的新方法。具体来说,将部分去木素化的竹纤维(DBF)和核桃壳粉(WSP)加入到基体中,即三聚氰胺-六亚甲二胺-尿素(MHU)树脂,这种树脂以前以其优异的界面相容性而著称。力学性能研究表明,DBF作为增强剂,使复合材料具有较高的抗弯强度和抗拉强度,分别达到220和120 MPa,大大超过了商用木塑复合材料、木基复合材料和天然木材,是一种很有前景的结构材料。核桃壳粉作为填料,使复合材料具有较高的硬度(邵氏D > 90)和极好的镜面光泽度。由于MHU基体的保护作用,含38% MHU的复合材料表现出优异的阻燃性(UL 94-V0级),锥量热测试(CCT)结果进一步证实了这一点。一个意想不到的和有趣的发现是复合材料在紫外线照射下表现出荧光。罕见的银灰色荧光使复合材料具有自防伪性能。本研究表明竹纤维和核桃壳在可持续工程材料的开发中具有巨大的潜力。Composites Science and TechnologyThermal-mechanical-chemical coupled model and three-dimensional damage evaluation based on computed tomography for high-energy laser-ablated CFRPYaoran Li, Jiawei Chen, Shengyu Duan, Panding Wang, Hongshuai Lei, Zeang Zhao, Daining Fangdoi:10.1016/j.compscitech.2024.110867 高能激光烧蚀CFRP的热-机-化耦合模型及三维损伤评价High-energy laser is widely used for machining carbon fiber reinforced polymer (CFRP) composites because of their high precision and fine quality. However, the mechanism by which CFRPs are damaged by high-energy laser in processing is unclear. In this article, the coupled mechanism of laser-ablated CFRPs is investigated experimentally and theoretically. The three-dimensional morphology of laser-damaged CFRPs is captured by computed tomography (CT), which quantitatively characterizes the degree of pyrolytic charring and internal delamination. Accordingly, a thermal-mechanical-chemical coupled model is established considering the matrix pyrolysis, pyrolysis gases flow, sublimation of the charring layer and mechanical failure. The progressive loss of solid media and the inhomogeneous deformation of CFRPs are incorporated into the traditional ablation kinetic model, making it possible to describe the damage to CFRPs caused by both chemical reactions and thermal stress. The predicted damage morphology is consistent with the experimental results, revealing the generation of internal defects due to the synergistic effects of interlaminar tensile stress and matrix pyrolysis. Additionally, the effects of charring layer sublimation, laser power and process time on damage responses are analyzed, and the real-time evolution of damage degree is investigated.高能激光因其加工精度高、质量好而被广泛应用于碳纤维增强聚合物(CFRP)复合材料。然而,cfrp在加工过程中受到高能激光损伤的机理尚不清楚。本文对激光烧蚀cfrp的耦合机理进行了实验和理论研究。通过计算机断层扫描(CT)捕获激光损伤CFRPs的三维形态,定量表征热解炭化和内部分层的程度。在此基础上,建立了考虑基体热解、热解气体流动、炭化层升华和机械破坏的热-机-化耦合模型。传统的烧蚀动力学模型将固体介质的逐渐损失和cfrp的不均匀变形纳入烧蚀动力学模型,从而可以同时描述化学反应和热应力对cfrp的损伤。预测的损伤形态与实验结果一致,揭示了层间拉应力和基体热解协同作用下内部缺陷的产生。分析了炭化层升华、激光功率和工艺时间对损伤响应的影响,并研究了损伤程度的实时演变。Effect of atomic oxygen and vacuum thermal aging on graphene and glass fibre reinforced cyanate ester-based shape memory polymer composite for deployable thin wall structures.Sandaruwan Jayalath, Eduardo Trifoni, Jayantha Epaarachchi, Madhubhashitha Herath, Eleftherios E. Gdoutos, Bandu Samarasekaradoi:10.1016/j.compscitech.2024.110870 原子氧和真空热老化对石墨烯和玻璃纤维增强氰酸酯基形状记忆聚合物复合材料可展开薄壁结构的影响。Deployable components and structures are a crucial part of space exploration. Due to fewer parts, low weight and cost, shape memory polymers (SMPs) and their composites (SMPCs) are considered ideal candidates for this. However, lower thermal stability and poor durability in the space environment have limited their applicability. This research work details the development of Graphene Nanoplatelets (GNP) filled Glass Fibre (GF) reinforced cyanate ester-based SMPC with 0/90° and ±45° sandwich fibre lay-up configuration capable of multidirectional shape programming. The SMP matrix was synthesised by mixing Cyanate Ester and Polyethylene Glycol (PEG) with added GNP. SMPC was fabricated by pouring the SMP mixture into a pre-prepared glass mould with the added GF layers. The synthesised SMPC showed shape programming and recovery at 169.01±0.62°C and stable thermomechanical properties at the temperature of 130°C. Durability tests at extreme environmental conditions including Atomic Oxygen exposure, thermal vacuum aging, and elevated-temperature behaviour tests were conducted as these tests evaluate the durability and applicability of the SMPC for use in Earth’s orbits and lunar environments. The performances of the samples before and after durability tests were measured through mechanical tests, shape memory effect tests and a series of characterisation methods such as microscopic image analysis, FTIR and dynamic mechanical analysis. According to the results, AO exposure affected the SMPCs by eroding their surface. There were no changes in the chemical structure of the SMPC yet the thermomechanical, mechanical and shape memory properties were decreased without compromising their safe operational levels such as storage onset temperatures (128.79±3.08°C), maximum tensile stress (114.99±21.52 MPa), shape fixity (100%) and recovery ratios (100%). The erosion resistance of the GNP-filled SMPCs was improved with ∼54.35% less erosion than the SMPC without GNP. The vacuum thermal aging slightly slowed shape recovery from 31.17% to 8.32% at 160°C due to PEG crosslink degradation, however, 100% shape recovery was achieved at the end. Further durability tests under cryogenic temperatures and effects after vacuum thermal cycles are warranted to observe the synergistic effect on the SMPC for future developments. Exploring the scalability and additive manufacturability of the developed SMPC can be advantageous in the future while mitigating challenges such as complex shape programming, long-term materials degradation, resource efficiency and compliance with safety standards.可展开部件和结构是空间探索的重要组成部分。由于零件少、重量轻、成本低,形状记忆聚合物(SMPs)及其复合材料(smpc)被认为是理想的候选材料。然而,其热稳定性较低,在空间环境中的耐久性较差,限制了其适用性。这项研究工作详细介绍了石墨烯纳米片(GNP)填充玻璃纤维(GF)增强氰酸酯基SMPC的开发,该SMPC具有0/90°和±45°夹层纤维铺设配置,能够进行多向形状编程。以氰酸酯和聚乙二醇(PEG)为原料,加入GNP合成SMP基质。将加入GF层的SMP混合物倒入预先准备好的玻璃模具中制备SMPC。合成的SMPC在169.01±0.62℃时表现出形状可编程和恢复,在130℃时表现出稳定的热力学性能。在极端环境条件下进行了耐久性测试,包括原子氧暴露、热真空老化和高温行为测试,这些测试评估了SMPC在地球轨道和月球环境中使用的耐久性和适用性。通过力学试验、形状记忆效应试验以及显微图像分析、FTIR、动态力学分析等一系列表征方法,对耐久性试验前后试样的性能进行了测定。结果表明,AO暴露对smpc的影响主要是对其表面的侵蚀。SMPC的化学结构没有发生变化,但其热力学、力学和形状记忆性能均有所下降,但不影响其安全运行水平,如储存起始温度(128.79±3.08℃)、最大拉伸应力(114.99±21.52 MPa)、形状固定性(100%)和回复率(100%)。填充GNP的SMPC的抗侵蚀能力比没有GNP的SMPC减少了54.35%。在160°C时,由于PEG交联降解,真空热老化使形状恢复从31.17%略微减慢到8.32%,但最终形状恢复达到100%。进一步的低温耐久性试验和真空热循环后的影响是有必要的,以观察对SMPC的协同效应,为未来的发展做准备。探索已开发的SMPC的可扩展性和增材制造性在未来将有利于减轻复杂形状编程、长期材料降解、资源效率和符合安全标准等挑战。来源:复合材料力学仿真Composites FEM

未登录
还没有评论
课程
培训
服务
行家
VIP会员 学习 福利任务 兑换礼品
下载APP
联系我们
帮助与反馈