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【新文速递】2024年9月22日复合材料SCI期刊最新文章

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今日更新:Composite Structures 4 篇,Composites Part A: Applied Science and Manufacturing 1 篇,Composites Part B: Engineering 3 篇,Composites Science and Technology 3 篇

Composite Structures

A temperature-sensitive actuator based on AG/NIPAM delignification wood-based hydrogel

Jiuming Xiong, Ranran Wu, Yufang Hu, Zhiyong Guo, Sui Wang, Jie Mao

doi:10.1016/j.compstruct.2024.118580

一种基于AG/NIPAM脱木质素木基水凝胶的温度敏感执行器

Hydrogels are important in smart drive materials because of their stretchability and biocompatibility. However, challenges in their mechanical properties and preparation process as actuators hinder their potential applications. In this work, a double-layer composite hydrogel actuator was proposed. The actuator consists of two layers of materials, namely delignification wood and agarose (AG)/poly(N-isopropylacrylamide) (PNIPAM) composite hydrogel, named as double-layer wood-based hydrogel (BWH). In BWH, due to the large amount of hydroxyl groups on the surface of delignification wood, abundant hydrogen bonds can be formed with the hydrogel layer to ensure the close adhesion of the two layers and achieve stable synergy. At the same time, the delignification wood can give the overall stable structure and predictable bending direction. In addition, BWH has excellent anti-swelling properties, which is due to the double network design of the hydrogel layer and the anti-swelling properties of the delignification wood skeleton itself. Based on the property of BWH sensitive to temperature deformation, its applications in the field of intelligent grasping and fluid valve were studied. This work provides a simple method for the preparation of response actuators and the idea of mechanical enhancement and adjustable deformation direction.

水凝胶因其可拉伸性和生物相容性在智能驱动材料中占有重要地位。然而,它们作为致动器的机械性能和制备工艺方面的挑战阻碍了它们的潜在应用。本文提出了一种双层复合水凝胶致动器。该致动器由两层材料组成,即脱木质素木材和琼脂糖(AG)/聚n -异丙基丙烯酰胺(PNIPAM)复合水凝胶,称为双层木基水凝胶(BWH)。在BWH中,由于脱木质素木材表面有大量的羟基,可以与水凝胶层形成丰富的氢键,保证两层的紧密粘附,实现稳定的协同作用。同时,去木素化木材可以使整体结构稳定,弯曲方向可预测。此外,BWH具有优异的抗膨胀性能,这是由于水凝胶层的双网状设计和脱木质素木骨架本身的抗膨胀性能。基于BWH对温度变形敏感的特性,研究了其在智能抓取和流体阀等领域的应用。该工作为响应驱动器的制备提供了一种简便的方法,并为机械增强和变形方向可调提供了思路。


Multiscale study on compressive failure mechanism of plain woven composites considering stochastic waviness defects

Jie Sun, Hongneng Cai, Yaping Huang, Erjin Yun

doi:10.1016/j.compstruct.2024.118600

 

考虑随机波纹缺陷的平纹编织复合材料压缩破坏机制的多尺度研究

This work proposes a multiscale correlation algorithm based on structural level to study the compression damage behavior of plain woven composites. The multiscale algorithm includes a homogenization process that establishes the mesoscale constitutive relationship based the mechanical properties of microscopic constituent to derive the macro-mechanical response, and a localization process that constructs a mapping relationship among mesoscale stress, microscale stress and micro-component failure based on the macroscale load. The results of uniaxial compression experiments are used to validate the model. The multiscale model combined with micro-mechanics of failure (MMF) and 3D kinking model accurately predict the effective stiffness, ultimate compressive strength, damage modes and fracture characteristics. With increasing compression load, the matrix damage of yarn, fiber kinking and pure matrix damage successively initiate. Furthermore, the effect of yarn waviness defects deviating from the ideal design on compressive mechanical behavior is parametrically investigated based on the hypothesis of Gaussian distribution for defects. The increase of waviness misalignment angle (the difference between actual and ideal waviness angle) and its dispersion degree reduces the compression modulus and failure strength. Therefore, the influence of stochastic waviness defects on mechanical response cannot be ignored in structural level design and application of woven composites.

提出了一种基于结构层次的多尺度相关算法来研究平纹编织复合材料的压缩损伤行为。多尺度算法包括基于细观构件力学特性建立细观本构关系的均质化过程和基于宏观荷载建立细观应力、细观应力和细观构件破坏映射关系的局部化过程。用单轴压缩实验结果验证了模型的正确性。结合细观破坏力学(MMF)和三维扭结模型的多尺度模型能准确预测有效刚度、极限抗压强度、损伤模式和断裂特征。随着压缩载荷的增大,纱线基体损伤、纤维扭结和纯基体损伤先后发生。此外,基于缺陷的高斯分布假设,参数化研究了偏离理想设计的纱线波纹度缺陷对纱线压缩力学性能的影响。波浪形失向角(实际与理想波浪形角之差)及其弥散度的增大,降低了材料的抗压模量和破坏强度。因此,在机织复合材料的结构水平设计和应用中,随机波纹缺陷对力学响应的影响是不可忽视的。


Shape memory sandwich structure with reprogrammable shape and mechanical properties

Wei Zhao, Chengjun Zeng, Liwu Liu, Jinsong Leng, Yanju Liu

doi:10.1016/j.compstruct.2024.118604

形状记忆夹芯结构,具有可重新编程的形状和机械性能

Sandwich structures are usually used in aerospace and automotive engineering fields. By selecting different core materials and panels, a large number of design strategies are proposed to obtain various types of sandwich structures for various applications. Here, we developed a kind of shape memory sandwich structure using shape memory foam and laminates. The sandwich structure can not only program its shape utilizing SME but also can adjust its mechanical properties by controlling its temperature or shape. The mechanical and thermal–mechanical properties of shape memory laminates, foam and sandwich structure were characterized, respectively. The energy absorption property and bending resistance of the shape memory sandwich structure after being programmed were studied by compression test and drop weight impact test. Shape programmable and mechanical properties adjustable suggest potential applications of this sandwich structure in an adjustable shock-absorbing interface and space deployable structure.

夹层结构通常用于航空航天和汽车工程领域。通过选择不同的芯材和面板,提出了大量的设计策略,以获得不同用途的不同类型的夹层结构。在此,我们开发了一种使用形状记忆泡沫和层压板的形状记忆夹层结构。夹层结构不仅可以利用SME对其形状进行编程,还可以通过控制其温度或形状来调节其力学性能。分别对形状记忆层压板、泡沫和夹层结构的力学性能和热力学性能进行了表征。通过压缩试验和落锤冲击试验,研究了编程后形状记忆夹层结构的吸能性能和抗弯性能。形状可编程,机械性能可调,表明该夹层结构在可调减震界面和空间展开结构中的潜在应用。


Investigation of the dynamic compression behavior of 3D braided composites based on a virtual fiber embedding method

Shengkai Liu, Aoxin Wang, Bicheng Sun, Siqi Liu, Meiqi Hu, Qian Jiang, Liwei Wu

doi:10.1016/j.compstruct.2024.118592

基于虚拟纤维嵌入法的三维编织复合材料动态压缩性能研究

The three-dimensional braided composites (3DBCs) possess a complex spatial structure, which can lead to microscopic deformation of fibers under high-speed impact. This paper proposes a quasi-fiber scale model using virtual fiber-embedded (VFE) method to simulate the impact behavior and failure of 3DBCs. The results reveal that the maximum eccentricity of the VFE model yarn cross-section is 0.318, representing a 194% improvement compared to solid yarns. According to the characteristics of damage, it can be deduced that interactions among fibers play a pivotal role in determining the failure behavior of composites, particularly concerning non-linear changes. The modulus, strength and the time of initial damage rise with an increasing braiding angle, whereas the resin stress, yarn stress, and degree of damage exhibit opposite trends. The stress distribution over the braiding path shows that the main load-bearing component at 20° braiding angles is internal yarns, whereas the surface yarns take precedence at 40°. The maximum deformation of the yarn cross-section always occurs at the center of the shear band, with a maximum eccentricity of 0.456 at 20° braiding angles. The deformation in yarn flexing and cross-section flattening cause an uneven distribution of stress and strain, leading to localized damage and ultimately catastrophic destruction.

三维编织复合材料(3DBCs)具有复杂的空间结构,在高速冲击下会导致纤维的微观变形。本文提出了一种基于虚拟光纤嵌入(VFE)方法的准光纤比例模型来模拟3DBCs的冲击行为和失效。结果表明,VFE模型纱线截面的最大偏心为0.318,比实心纱线提高了194%。根据损伤的特点,可以推断出纤维间的相互作用在决定复合材料的破坏行为中起着关键作用,特别是在非线性变化的情况下。模量、强度和初始损伤时间随编织角度的增大而增大,而树脂应力、纱线应力和损伤程度呈相反趋势。在编织路径上的应力分布表明,在编织角度为20°时,主要承重成分是内部纱,而在编织角度为40°时,表面纱占主导地位。纱线截面的最大变形总是发生在剪切带的中心,在编织角为20°时,最大偏心为0.456。纱线在弯曲和横截面压扁过程中的变形导致应力应变分布不均匀,导致局部损伤,最终造成灾难性破坏。


Composites Part A: Applied Science and Manufacturing

“Dual-purpose” strategy of achieving fire safety and UV-resistance of polylactic acid

Xinyu Cui, Jinxuan Chen, Weiwen Gu, Jian Liu, Hongfei Li, Xiaoyu Gu, Jun Sun, Sheng Zhang

doi:10.1016/j.compositesa.2024.108485

 

实现聚乳酸防火安全和抗紫外线的“一箭双飞”策略

Flame-retardant properties are crucial for polylactic acid (PLA) used in packaging, electrical, and agricultural applications. However, PLA is susceptible to degradation from ultraviolet (UV) light, limiting its longevity. This necessitates the development of PLA composites with improved flame-retardant and UV-resistant properties. Here, we synthesized a multifunctional core–shell spherical flame-retardant TA@HPDT, employing tannic acid (TA) for its effective free radical trapping capability. TA@HPDT was incorporated into PLA to enhance fire safety and UV resistance. The PLA-2 % TA@HPDT composite exhibited exceptional flame-retardant efficiency, achieving a UL-94 V-0 rating and a limiting oxygen index of 25.6. Furthermore, the addition of TA@HPDT reduced the peak heat release rate and total heat release by 16.8 % and 16.7 %, respectively. After 100 h of UV aging, the PLA composite retained 93.3 % of its mass, indicating significantly improved UV resistance. This study demonstrates a strategic approach to developing PLA composites that enhance fire performance and extend service life.

阻燃性能对用于包装、电气和农业应用的聚乳酸(PLA)至关重要。然而,PLA易受紫外线(UV)光的降解,限制了它的寿命。这就需要开发具有改进阻燃和抗紫外线性能的聚乳酸复合材料。在此,我们合成了一种多功能核壳球形阻燃剂TA@HPDT,利用单宁酸(TA)有效的自由基捕获能力。TA@HPDT被纳入PLA,以提高消防安全和抗紫外线能力。PLA-2 % TA@HPDT复合材料表现出优异的阻燃效率,达到UL-94 V-0等级和25.6的极限氧指数。此外,TA@HPDT的加入使峰值放热率和总放热率分别降低了16.8 %和16.7 %。经过100 h的UV老化后,PLA复合材料的质量保留率为93.3 %,抗UV性能显著提高。这项研究展示了一种开发PLA复合材料的战略方法,可以提高防火性能和延长使用寿命。


Composites Part B: Engineering

Study on the fracture behavior and toughening mechanisms of continuous fiber reinforced Wf/Y2O3/W composites fabricated via powder metallurgy

Rui Shu, Yiran Mao, Alvaro Martinez-Pechero, Jan W. Coenen, Alexis Terra, Stephan Schönen, Johann Riesch, Christian Linsmeier, Christoph Broeckmann

doi:10.1016/j.compositesb.2024.111845

粉末冶金连续纤维增强Wf/Y2O3/W复合材料断裂行为及增韧机理研究

Tungsten (W) is a promising candidate material for the plasma facing components in fusion reactors. However, it has issues regarding the intrinsic brittleness. Tungsten fiber reinforced tungsten composites (Wf/W) have been developed based on the concept of extrinsic toughening mechanisms and they show a pseudo-ductile behavior during the fracture process. In the present work, continuous fiber reinforced Wf/Y2O3/W composites were fabricated via a powder metallurgy (PM) process, and the microstructure and mechanical properties were characterized. The fracture behavior and toughening mechanisms were analyzed in detail combining the results of experiments and numerical simulation. The Wf/Y2O3/W composites is toughened by multiple mechanisms such as fiber bridging, crack bending and deflection, interface de-bonding and plastic deformation of fiber. The energy dissipation by interface de-bonding can be neglected. However, it is a necessary factor to ensure any extrinsic toughening mechanisms. The main contribution of the energy dissipation while composite failure is the plastic deformation of fibers.

钨(W)是一种很有前途的用于聚变反应堆等离子体面组件的候选材料。然而,它存在固有脆性方面的问题。钨纤维增强钨复合材料(Wf/W)是一种基于外在增韧机制的材料,在断裂过程中表现出伪延性。采用粉末冶金(PM)法制备了连续纤维增强Wf/Y2O3/W复合材料,并对其微观组织和力学性能进行了表征。结合实验和数值模拟结果,对其断裂行为和增韧机理进行了详细分析。Wf/Y2O3/W复合材料通过纤维桥接、裂纹弯曲和挠曲、界面脱粘和纤维塑性变形等多种机制增韧。界面脱键的能量耗散可以忽略不计。然而,这是保证任何外在增韧机制的必要因素。复合材料破坏时能量耗散的主要贡献是纤维的塑性变形。


Enhancing Flame Retardancy in 3D Printed Polyamide Composites Using Directionally Arranged Recycled Carbon Fiber

Shouao Zhu, Bo Xu, Wei Zhao, Gong Wang

doi:10.1016/j.compositesb.2024.111854

 

利用定向排列的再生碳纤维增强3D打印聚酰胺复合材料的阻燃性

Combining recycled carbon fiber (rCF) and 3D printing technology has shown great potential for fabricating functional prototypes and production parts used in the aerospace and automotive industries. However, it is still a challenge to design flame-retardant 3D printed parts with high mechanical properties and flame-retardant rating. In the work, a flame-retardant polyamide (PA)-based composite for material extrusion 3D printing was prepared by utilization of rCF, polyhedral oligomeric silsesquioxanes (POSS), and 9,10-Dihydro-9-oxa-10-phosphaphenanthrene (DOPO)-based flame retardant. The 3D-printed composites have high thermal stability, mechanical properties, and excellent flame retardancy with a V-0 rating. With the benefits of material extrusion 3D printing, directionally arranged rCF in 3D printed composites could effectively inhibit the fire spread, extend the time to ignition (TTI), reduce the total heat release (THR) and total smoke release (TSR) of 3D printed composites. The directional flame-retardant mechanism is mainly the thermal conductivity mechanism of the condensed phase and the promotion of stable ordered carbon layer formation. It provides a promising path for designing high-performance flame-retardant materials.

将再生碳纤维(rCF)与3D打印技术相结合,在制造航空航天和汽车工业中使用的功能原型和生产部件方面显示出巨大的潜力。然而,设计具有高机械性能和阻燃等级的阻燃3D打印部件仍然是一个挑战。本研究利用rCF、多面体低聚硅氧烷(POSS)和9,10-二氢-9-氧-10-磷菲(DOPO)基阻燃剂制备了一种用于材料挤出3D打印的阻燃聚酰胺(PA)基复合材料。3d打印复合材料具有高热稳定性、机械性能和优异的阻燃性,阻燃等级为V-0。利用材料挤压3D打印的优势,3D打印复合材料中定向排列的rCF可以有效地抑制火势蔓延,延长着火时间(TTI),降低3D打印复合材料的总放热(THR)和总放烟(TSR)。定向阻燃机理主要是凝聚相的导热机理和促进稳定有序碳层的形成。这为设计高性能阻燃材料提供了一条很有前途的途径。


The role of ettringite seeds in enhancing the ultra-early age strength of Portland cement containing aluminum sulfate accelerator

Haochuan Wang, Pan Feng, Xin Liu, Jiashun Shi, Chong Wang, Wei Wang, Hua Li, Jinxiang Hong

doi:10.1016/j.compositesb.2024.111856

 

钙矾石种子对含硫酸铝促进剂硅酸盐水泥超早龄期强度的提高作用

The ultra-early age strength of shotcrete with Portland cement-based materials in various supporting constructions is crucial for safety and engineering efficiency. However, concerns exist about the low strength and uncertain mechanism when using aluminum sulfate, the main component of most-used alkali-free accelerators. This study addresses these concerns by introducing ettringite seeds into the Portland cement system with aluminum sulfate. Significant improvement in ultra-early age compressive strength of mortar, i.e., 242% at 6 hours and 201% at 8 hours, was achieved by mere 1% seed addition. Analyses of hydration heat, composition and microstructure demonstrate that the ettringite seeds mainly affect the mechanical performance by forming a more prolonged and coarser ettringite skeleton, rather than directly accelerating cement hydration. Such an enhanced skeleton was proved to establish stronger interactions between particles in the Monte Carlo simulations. Additionally, the synergistic effect of the ettringite skeleton and C-S-H gel on ultra-early age strength was also explored. These proposed strengthening mechanisms were verified by the C3S and equivalent CaCO3 systems.

硅酸盐水泥基材料喷射混凝土的超早龄期强度对各种支护结构的安全性和工程效率至关重要。然而,使用硫酸铝作为最常用的无碱促进剂的主要成分时,存在强度低和机理不确定的问题。本研究通过将钙矾石种子引入硫酸铝硅酸盐水泥体系来解决这些问题。仅添加1%的种子即可显著提高砂浆的超早期抗压强度,即在6小时时提高242%,在8小时时提高201%。水化热、成分和微观结构分析表明,钙矾石种子对水泥力学性能的影响主要是通过形成更长、更粗的钙矾石骨架,而不是直接加速水泥水化。在蒙特卡洛模拟中,这种增强骨架被证明在粒子之间建立了更强的相互作用。此外,还探讨了钙矾石骨架与C-S-H凝胶对超早龄期强度的协同作用。C3S和等效CaCO3体系验证了上述强化机制。


Composites Science and Technology

Self-assembled nest-like BN skeletons enable polymer composites with high thermal management capacity

Jiangang Zhou, Congzhen Xie, Huasong Xu, Bin Gou, An Zhong, Daoming Zhang, Hangchuan Cai, Chunhui Bi, Licheng Li, Rui Wang

doi:10.1016/j.compscitech.2024.110869

 

自组装的巢状BN骨架使聚合物复合材料具有高热管理能力

The lagging development of thermally conductive but electrically insulating materials has become a bottleneck problem for the next generation of advanced high-power density electronic devices. Although second-phase reinforced composites are promising materials for addressing thermal management issues, the inherent mechanism of severe phonon scattering at the interphase results in actual thermal conductivity enhancement efficiency far below expectations. Here, we report a high-performance polymer composite with a nest-like interconnected boron nitride skeleton. This nest-like interconnected BN skeleton without mechanical contact can provide high-efficiency and long-distance phonon transport channel, realizing high thermal conductivity of 1.827 W m-1 K-1 in polymer composite with ultra-low content (4.7 vol%). Meanwhile, the EP/ nest-like BS composites possess ideal electrical properties and dimensional stability. In the actual heat dissipation process of LED chips, the optimal composite material as the thermal interface material can display a temperature drop of more than 34.8% compared to neat epoxy, which proves the broad application prospects of this strategy in advanced electronic devices.

导热绝缘材料发展滞后已成为制约下一代先进高功率密度电子器件发展的瓶颈问题。虽然第二相增强复合材料是解决热管理问题的有前途的材料,但其固有的严重声子散射机制导致实际的导热增强效率远低于预期。在这里,我们报道了一种具有巢状互连氮化硼骨架的高性能聚合物复合材料。这种无机械接触的巢状互联BN骨架可提供高效、长距离的声子输运通道,在超低含量(4.7 vol%)的聚合物复合材料中实现1.827 W m-1 K-1的高导热系数。同时,EP/巢状BS复合材料具有理想的电学性能和尺寸稳定性。在LED芯片的实际散热过程中,最优的复合材料作为热界面材料,与纯环氧树脂相比,可以显示出超过34.8%的温度下降,这证明了该策略在先进电子器件中的广泛应用前景。


Lightweight composites derived from carbonized taro stems for microwave energy attenuation and thermal energy storage

Tian Yang, Qing Qi, Li Ma, Tian Li, Jiatong Li, Qian Yang, Fanbin Meng

doi:10.1016/j.compscitech.2024.110874

 

由碳化芋头茎制成的微波能量衰减和热能储存的轻质复合材料

A novel strategy has been developed for preparing porous carbon materials derived from taro stems, aimed at enhancing electromagnetic wave (EMW) attenuation and thermal energy storage. The materials were synthesized through the carbonization of taro stems to form a porous carbon structure, subsequently enhanced with polyethylene glycol (PEG) containing carbon nanotubes (CNTs) and nickel (Ni) nanoparticles. By adjusting the carbonization temperature and the loading of CNTs and Ni, the resulting carbon materials exhibited exceptional EMW attenuation performance. Specifically, the PC-800 sample demonstrated a remarkable minimum reflection loss of −61.4 dB across the frequency range of 8.2 to 11 GHz, with a low density of 0.054 g/cm³. The PC-1200 sample exhibited EMI SE values of 23.6 dB axially and 21.5 dB radially in the X-band, with an ultra-low density of 0.033 g/cm³. Further enhancements were observed in the PC/CNT2 and PC/CNT2-Ni15 composites, achieving EMI SE values of 26.3 dB and 26.8 dB, respectively. Additionally, these composites exhibited effective thermal energy storage and release, as confirmed by heating experiments. This study not only introduces a method for creating absorption-dominated biomass electromagnetic shielding materials but also provides a dual-functional solution for enhancing the performance of electronic devices.

以芋头茎为原料制备多孔碳材料,以增强电磁波衰减和热能储存能力。该材料通过对芋头茎进行碳化制备,形成多孔碳结构,随后用含碳纳米管(CNTs)和镍(Ni)纳米颗粒的聚乙二醇(PEG)增强。通过调整炭化温度和碳纳米管和Ni的负载,得到的碳材料表现出优异的EMW衰减性能。具体而言,PC-800样品在8.2至11 GHz的频率范围内显示出- 61.4 dB的最小反射损耗,密度低至0.054 g/cm³。PC-1200样品在x波段的EMI SE值为轴向23.6 dB,径向21.5 dB,超低密度为0.033 g/cm³。PC/CNT2和PC/CNT2- ni15复合材料的EMI SE值进一步增强,分别达到26.3 dB和26.8 dB。此外,加热实验证实,这些复合材料表现出有效的热能储存和释放。本研究不仅介绍了一种以吸收为主的生物质电磁屏蔽材料的制备方法,而且为提高电子器件的性能提供了一种双功能解决方案。


A Multifunctional Leather Composite with Good Antibacterial and Hygrothermal Management Capabilities

Ping Wang, Caiqing Mo, Yanqing Liu, Ying Jiang, Zhicheng Zhang, Huajun Wu, Guiyu Luo, Yu She, En-Tang Kang, Kai Zhang, Liqun Xu

doi:10.1016/j.compscitech.2024.110875

 

一种具有良好抗菌和热湿管理能力的多功能皮革复合材料

If not removed in a timely manner, the large amount of sweat produced by overheated human skin can cause thermal discomfort and health problems. Development of fabrics with cooling and dehumidifying capabilities is advantageous to improving the quality of human life. In this work, a natural leather-based Zn-monoethanolamine@lignin (Zn-MEA@lignin-leather) composite fabric with personal hygrothermal management properties was fabricated by infiltrating the permeable 3D network microstructure of the natural leather collagen fiber bundles with adhering moisture-absorbent hydrogel containing photothermal lignin. Due to the efficiency of the composite hydrogel in trapping water molecules, the fabric can promote evaporation of sweat from overheated skin surfaces. Compared to the conventional textiles, the composite leather fabric can reduce the humidity of simulated skin surface by about 40% and accelerate the evaporation of sweat from the skin surface to promote reduction in temperature of the overheated body. Thanks to the good photothermal conversion efficiency of lignin, the hydrated composite fabric exhibits a favorable evaporation regeneration rate (0.498 kg m-2 h-1). In addition, the presence of zinc ions in the coordination complex imparts good antimicrobial efficiency to the composite fabric, with inactivation rates approaching 99.99% for both Staphylococcus aureus (S. aureus) and Escherichia coli (E. coli). Thus, the composite leather fabric holds great promise to personal hygrothermal management and healthcare.

如果不及时清除,人体皮肤过热产生的大量汗液会引起热不适和健康问题。开发具有冷却和除湿功能的织物有利于提高人类的生活质量。在这项工作中,通过将含有光热木质素的粘接吸水水凝胶渗透到天然皮革胶原纤维束的可渗透3D网络微观结构中,制备了具有个人湿热管理性能的天然皮革基Zn-monoethanolamine@lignin (Zn-MEA@lignin-leather)复合织物。由于复合水凝胶捕获水分子的效率,这种织物可以促进汗液从过热的皮肤表面蒸发。与传统纺织品相比,复合皮革织物可使模拟皮肤表面的湿度降低约40%,并加速皮肤表面汗液的蒸发,促进过热身体温度的降低。由于木质素良好的光热转换效率,水合复合织物具有良好的蒸发再生速率(0.498 kg m-2 h-1)。此外,配合物中锌离子的存在使复合织物具有良好的抗菌效率,对金黄色葡萄球菌(S. aureus)和大肠杆菌(E. coli)的灭活率均接近99.99%。因此,复合皮革织物在个人湿热管理和医疗保健方面具有很大的前景。



来源:复合材料力学仿真Composites FEM
ACTMechanicalSystemMAGNETDeform断裂复合材料非线性航空航天冶金汽车电子裂纹材料多尺度控制试验
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【新文速递】2024年9月25日复合材料SCI期刊最新文章

今日更新:Composite Structures 5 篇,Composites Part A: Applied Science and Manufacturing 2 篇,Composites Science and Technology 4 篇Composite StructuresPeriodic free vibrations of composite laminates with curvilinear fibres and CNTsHamed Akhavan, Pedro Camacho, Pedro Ribeirodoi:10.1016/j.compstruct.2024.118598曲线纤维和碳纳米管复合材料层合板的周期性自由振动This article addresses the combined effect of using curvilinear fibres and carbon nanotubes (CNTs) reinforcements in the non-linear modes of vibration of laminated composite plates. To arrive at the material properties of the three-phase composite material, a two-step hierarchic procedure is followed. A modified version of the Halpin–Tsai model is employed to predict the Young’s modulus of the CNT enriched resin and expressions, deduced from equilibria of a unit cell where a fibre is embedded in resin, are applied to obtain the diverse elasticity moduli of the three-phase composite. Moderately large displacements are considered, with von Kármán strain–displacement relations. Although the presented model is an equivalent single layer one, it applies to thick plates, because a Third-order Shear Deformation Theory (TSDT) is followed. The set of autonomous non-linear equations of motion is reduced using static condensation and a modal basis with selected modes, chosen after a convergence analysis. The reduced set of equations of motion is solved by the shooting method. Numerical tests considering plates with diverse curvilinear fibre paths, CNT contents and thicknesses are carried out. The results obtained are thoroughly analysed.本文讨论了使用曲线纤维和碳纳米管(CNTs)增强材料在层合复合材料板非线性振动模式中的联合效应。为了得到三相复合材料的材料性能,遵循了两步的分层过程。采用改进版的Halpin-Tsai模型来预测碳纳米管富集树脂的杨氏模量,并从纤维嵌入树脂的单元胞的平衡中推导出表达式,以获得三相复合材料的不同弹性模量。考虑中等大小的位移,具有von Kármán应变-位移关系。虽然所提出的模型是等效的单层模型,但它适用于厚板,因为它遵循三阶剪切变形理论(TSDT)。利用静态凝聚和模态基对自主非线性运动方程集进行简化,模态基在收敛分析后选定。用射击法求解了运动方程的简化集。考虑不同曲线纤维路径、碳纳米管含量和厚度的平板进行了数值试验。对所得结果进行了全面分析。Multi-objective optimization for a composite pressure vessel with unequal polar openingsLyudmyla Rozova, Bilal Meemary, Salim Chaki, Mylene Deléglise-Lagardère, Dmytro Vasiukovdoi:10.1016/j.compstruct.2024.118594非等极开口复合材料压力容器的多目标优化Multi-objective parametric optimization problem is presented for overwrapped composite pressure vessels under internal pressure for storage and heating water. It is solved using the developed iterative optimization algorithm. Optimal values of design parameters for the vessel are obtained by varying the set of parameters for composite layers, such as the thickness of layers and radii of polar openings, which influence the distribution of fiber angles along the vessel. The suggested optimization methodology is based on the mechanical solution for composite vessels and the satisfaction of the main failure criteria. An innovative approach lies in the possibility of using the developed optimization methodology for designing vessels with non-symmetrical filament winding, which have unequal polar openings on the domes. This became possible due to the development of a special numerical mechanical finite element model of a composite vessel. A specific Python program provides the creation of a model and controls the exchange of data between the modules of the iterative optimization process. The numerical model includes the determination of the distribution of fiber angles on the domes and cylindrical part of the vessel as well as changes in layer thicknesses. The optimization problem solution is provided using a Multi-Island Genetic Algorithm, this type of method showed its efficiency for such applications, by allowing to avoid local solutions. Thus, optimal parameters of a composite vessel were found by minimizing composite mass and thickness and maximizing the strain energy. Test solutions using the developed methodology are presented for three types of composite materials to evaluate their possibility for integration into the vessel design model.研究了储水和供热用内压复包复合材料压力容器的多目标参数优化问题。采用所提出的迭代优化算法求解。通过改变复合材料层的参数集,如层的厚度和极性开口的半径,可以获得容器的最佳设计参数值,这些参数会影响沿容器的纤维角分布。建议的优化方法是基于复合容器的力学解和主要失效准则的满足。一种创新的方法在于使用开发的优化方法来设计具有非对称灯丝缠绕的容器,这种容器在圆顶上具有不相等的极性开口。由于复合容器的特殊数值力学有限元模型的发展,这成为可能。一个特定的Python程序提供了模型的创建,并控制迭代优化过程的模块之间的数据交换。该数值模型包括确定在容器的圆顶和圆柱形部分的纤维角分布以及层厚的变化。采用多岛遗传算法对优化问题进行求解,该方法可以避免局部解,显示了其在此类应用中的有效性。从而求得复合材料容器的最优参数,即复合材料质量和厚度最小,应变能最大。采用开发的方法对三种类型的复合材料提出了测试解决方案,以评估它们集成到容器设计模型中的可能性。High-performance composite electrode based on polyaniline/graphene oxide carbon network for vanadium redox flow batteriesAmanpreet Kaur, Gurpreet Singh, Jun Woo Limdoi:10.1016/j.compstruct.2024.118606基于聚苯胺/氧化石墨烯碳网络的钒液流电池高性能复合电极In this study, an electrode wrapped in a carbon network is fabricated using a straightforward hydrothermal technique. Conducting polymers such as polyaniline (PANi) have been used to form carbon networks on the surfaces of carbon fibers. However, the cycling instability of PANi, which is a consequence of structural modifications, is a significant obstacle to its commercial application. This study presents an innovative and effective approach for synthesizing carbon networks using PANi/reduced graphene oxide (PANi-rGO-CF) composites to enhance the performance of vanadium redox flow battery (VRFB) electrodes. PANi-rGO was deposited on carbon felt using a hydrothermal method, followed by calcination under an argon atmosphere. The presence of graphene oxide facilitated the uniform distribution of PANi and enhanced its stability. PANi-rGO-CF demonstrated superior electrocatalysis toward vanadium redox couples owing to the abundant heteroatom active sites, affording VRFBs with extraordinary stability and outstanding energy efficiency after 100 cycles at 100 mA/cm2.在这项研究中,使用简单的水热技术制作了一个包裹在碳网络中的电极。导电聚合物如聚苯胺(PANi)已被用于在碳纤维表面形成碳网络。然而,聚苯胺的循环不稳定性是结构修饰的结果,是其商业应用的一个重大障碍。本研究提出了一种创新而有效的方法,利用聚苯胺/还原氧化石墨烯(PANi- rgo - cf)复合材料合成碳网络,以提高钒氧化还原液流电池(VRFB)电极的性能。采用水热法在碳毡上沉积聚苯胺-还原氧化石墨烯,然后在氩气气氛下煅烧。氧化石墨烯的存在促进了聚苯胺的均匀分布,增强了其稳定性。由于丰富的杂原子活性位点,PANi-rGO-CF对钒氧化还原偶具有优异的电催化作用,使vrfb在100 mA/cm2下循环100次后具有非凡的稳定性和卓越的能源效率。Feasibility study on additive-manufactured honeycomb sandwich structural solutions for a Fast Patrol vesselSimone Scattareggia Marchese, Gabriella Epasto, Vincenzo Crupi, Yordan Garbatovdoi:10.1016/j.compstruct.2024.118607快速巡逻艇增材制造蜂窝夹层结构方案的可行性研究This work represents a significant step toward integrating additive-manufactured honeycomb sandwiches into ship hull structures. The sandwich structure consists of two continuous fibre-reinforced thermoplastic faces and a regular honeycomb core made of chopped fibre-reinforced thermoplastic. The primary goal is to create optimal manufacturing and design methods to determine to which extent the sandwich solution that has been analysed may be used as a structural component of a fast patrol vessel. The core of the design procedure is a purposely developed evolutionary multiobjective optimisation routine suited to evaluate the flexural response of the structure under investigation. The analytical formulations utilised to predict the structural response of an additive-manufactured honeycomb sandwich subjected to 3-point bending have been derived using a combined analytical and experimental approach. A fast patrol vessel made of steel has been taken as a reference to demonstrate the capabilities of the proposed solution. A steel primary stiffener and its associated plate have been extracted from the midship section and replaced by an additively manufactured honeycomb sandwich. By maintaining the same structural encumbrances, it has been found that a pseudo-optimal combination of the mechanical properties of the sandwich base materials can accomplish an exceptional weight reduction of three times.这项工作代表了将增材制造的蜂窝三明治集成到船体结构中的重要一步。夹层结构由两个连续的纤维增强热塑性表面和一个由短切纤维增强热塑性塑料制成的规则蜂窝芯组成。主要目标是创建最佳的制造和设计方法,以确定已分析的夹层解决方案在多大程度上可以用作快速巡逻艇的结构部件。设计过程的核心是一个有目的地开发的进化多目标优化程序,适合于评估所研究结构的弯曲响应。利用分析和实验相结合的方法推导了用于预测增材制造的蜂窝夹层在三点弯曲下的结构响应的分析公式。以一艘钢制快速巡逻艇为例,验证了该方案的可行性。从船中部取出钢一级加强筋及其相关板,并用增材制造的蜂窝夹层代替。通过保持相同的结构障碍,已经发现三明治基材料的机械性能的伪最佳组合可以实现一个特殊的重量减轻三倍。Mechanical properties and failure analysis of ring-stiffened composite hulls under hydrostatic pressureKaifeng Yuan, Zhenmeng Xia, Lianbo Wang, Linzhi Wudoi:10.1016/j.compstruct.2024.118609 静水压力下环加筋复合材料船体力学性能及失效分析Ring stiffeners improve the buckling resistance of thin-walled hulls. In this study, theoretical models of buckling and strength failure of ring-stiffened composite hulls (RSCHs) were used to determine the design parameters. The hulls were prepared by filament winding on a mould composed of multi-petal-combined foams and steel shafts. The experimental results showed that the hydrostatic bearing performance of RSCHs was 1.79 times that of an unstiffened composite hull (USCH) with the same weight-to-displacement ratio (WDR). The crack in the damaged stiffened hulls penetrated the entire axis and expanded circumferentially, resulting in a stiffener fracture. Imperfections related to thickness deviations were introduced into a nonlinear buckling model by considering progressive damage. In contrast to the failure mechanism of USCH, the failure pressure of RSCHs was not at the peak of nonlinear buckling, and fibre compressive failure at 90° on the outermost layer of the skin was dominant. The error between simulated and experimental results was 4.64%. The parameter analysis indicated that the stiffener height and width had different effects on the buckling load. However, when only the same type of strength failure occurred, both were independent of the load. This study demonstrated the load-bearing advantages of RSCHs for ocean engineering applications.环形加强筋提高了薄壁船体的抗屈曲能力。本研究采用环加筋复合材料船体屈曲和强度破坏理论模型确定设计参数。船体是在由多瓣复合泡沫和钢轴组成的模具上通过长丝缠绕制备的。试验结果表明,在相同重量排水量比(WDR)下,RSCHs的静水承载性能是未加筋复合船体(USCH)的1.79倍。受损加劲船体的裂纹穿透整个船体轴线并向周向扩展,导致加劲船体断裂。在考虑渐进损伤的非线性屈曲模型中引入了与厚度偏差有关的缺陷。与USCH的破坏机制相反,RSCHs的破坏压力不在非线性屈曲的峰值处,以表皮最外层90°处的纤维压缩破坏为主。仿真结果与实验结果的误差为4.64%。参数分析表明,加劲筋的高度和宽度对屈曲载荷有不同的影响。然而,当只发生相同类型的强度破坏时,两者都与荷载无关。该研究证明了RSCHs在海洋工程应用中的承载优势。Composites Part A: Applied Science and ManufacturingInterlaminar properties of carbon fibre/epoxy laminates produced through a semi-curing processMichael O’Leary, Robin Hartley, Arjun Radhakrishnan, Mark Mavrogordato, Turlough McMahon, James Kratzdoi:10.1016/j.compositesa.2024.108488 半固化碳纤维/环氧复合材料层间性能研究The performance of semi-cured laminate interfaces with degrees of cure ranging from 0.3 to 0.9 was explored in Mode I and II, and compared to a baseline laminate produced through a single infusion and cure. The results showed that if the initially semi-cured element is kept to a degree of cure below the gel point prior to integration with the rest of the structure, average Mode I properties are retained to within 10 % of the baseline. At degrees of semi-cure above the gel point, a 33 % reduction in Mode I was measured, however, plasma pre-treatment mitigated this reduction to only 11 %. In Mode II, interlaminar properties are fully retained. Over the wide range of semi-cure studied, both resin flow and chemical cross-linking were observed, with the latter being more important to retain interfacial properties. The semi-curing process is considered a viable manufacturing method to produce composite laminates by resin infusion.在模式I和模式II中,研究了固化度在0.3至0.9之间的半固化层压板界面的性能,并与通过单次注入和固化产生的基准层压板进行了比较。结果表明,如果在与结构的其余部分结合之前,将初始半固化元件保持在低于凝胶点的一定程度的固化,则平均I型性能保留在基线的10%以内。在凝胶点以上的半固化程度,测量到模式I减少33%,然而,血浆预处理将这种减少减轻到仅11%。在模式II中,层间性质完全保留。在广泛的半固化研究范围内,观察到树脂流动和化学交联,后者对保持界面性能更重要。半固化工艺被认为是一种可行的树脂注入复合层压板的制造方法。The use of digital thread for reconstruction of local fiber orientation in a compression molded pin bracket via deep learningRichard A. Larson, Mohammad Nazmus Saquib, Jiang Li, Anthony J. Favaloro, Drew E. Sommer, Benjamin R. Denos, R. Byron Pipes, Sergii G. Kravchenko, Oleksandr G. Kravchenkodoi:10.1016/j.compositesa.2024.108491通过深度学习,利用数字线重建压模销支架中的局部纤维方向A deep convolutional neural network (DCNN) was used for microstructure reconstruction using artificial intelligence (MR-AI) by predicting local average fiber orientation distributions (FOD) in a 3D prepreg platelet molded composite (PPMC) pin bracket. To train the MR-AI model, surface strain fields from residual stresses simulated in PPMC plates were used as the input to the DCNN. A training dataset included PPMC plates with various degrees of global fiber alignment, based on the information obtained from high-fidelity flow simulation of a pin bracket. The MR-AI model was then deployed to analyze FOD in the 3D pin bracket by conducting thermo-elastic residual stress analysis. Initially, the MR-AI model was established entirely on the synthetic simulation data. Then, a μCT scan of a physically molded pin bracket was used to create a finite element model that provided data for additional validation of the DCNN model. For the μCT scan finite element pin bracket the MR-AI model predicted the distribution of fiber orientation tensor components with MAE of 0.10 indicating a global prediction error of 10 %. For the flow simulated pin bracket, the MR-AI model predicted the distribution of fiber orientation tensor components with a global prediction error of 11 %. The MR-AI model showed the ability to predict regions of varying alignment in the base and flange of the pin bracket. The proposed MR-AI methodology allows for rapid prediction of FOD in geometrically complex parts and offers a promising path to detecting unique fiber orientation states in molded components.利用深度卷积神经网络(DCNN)预测三维预浸血小板成型复合材料(PPMC)销支架的局部平均纤维取向分布(FOD),利用人工智能(mri - ai)进行微观结构重建。为了训练MR-AI模型,将模拟PPMC板中残余应力的表面应变场作为DCNN的输入。训练数据集包括具有不同程度全局光纤对准的PPMC板,基于从pin托架的高保真流动模拟中获得的信息。然后利用MR-AI模型进行热弹性残余应力分析,分析3D销支架中的FOD。最初,MR-AI模型完全建立在综合仿真数据的基础上。然后,对物理模制的销支架进行μCT扫描,建立有限元模型,为DCNN模型的进一步验证提供数据。对于μCT扫描有限元销支架,MR-AI模型预测纤维取向张量分量分布的MAE为0.10,整体预测误差为10 %。对于流动模拟销支架,MR-AI模型预测了纤维取向张量分量的分布,整体预测误差为11. %。MR-AI模型显示了预测销支架底座和法兰中不同对准区域的能力。提出的MR-AI方法可以快速预测几何复杂零件的FOD,并为检测成型部件中独特的纤维取向状态提供了有前途的途径。Composites Science and TechnologyA Super-Stretchable Conductive Film with Strain-Insensitive Conductivity for Stretchable EMI Shielding Materials and Wearable Capacitive Strain SensorsYinfeng Liu, Tong Wang, Jing Wang, Xin Chen, Jianwen Chen, Zunfeng Liu, Yutian Zhudoi:10.1016/j.compscitech.2024.110877 用于可拉伸电磁干扰屏蔽材料和可穿戴电容式应变传感器的具有应变不敏感导电性的超可拉伸导电膜Strain-insensitive conductive films as stretchable electromagnetic interference (EMI) shielding materials and stretchable electrodes are highly desired in wearable electronics. However, fabricating super strain-insensitive conductive films under a tensile strain higher than 400% is still a great challenge. Herein, a super-stretchable conductive film based on the crumple-structured Ti3C2Tx nanosheets-single walled carbon nanotubes/stretchable substrate double-layers is designed for the stretchable EMI shielding materials and electrodes. The resulting film exhibits a strain-insensitive electrical conductivity as high as 3.01 × 103 S/m even at a strain up to 500%, which endows the film with a high and stable electromagnetic interference shielding efficiency (EMI SE) value of ∼ 45 dB. More interestingly, the EMI SE value of the film remains nearly constant even after 2000 cycles of 500% tensile strain, indicating the excellent long-term service stability as a stretchable EMI shielding material. Moreover, a capacitive strain sensor with extra-wide sensing range, ultra-high stability, and excellent durability is successfully achieved by employing the as-prepared films as stretchable electrodes. This work proposes a convenient strategy of strain-insensitive conductive film aiming to design stretchable EMI shielding materials and electrodes for wearable electronics.应变不敏感导电薄膜作为可拉伸电磁干扰(EMI)屏蔽材料和可拉伸电极在可穿戴电子产品中非常受欢迎。然而,在大于400%的拉伸应变下制备超应变不敏感导电薄膜仍然是一个巨大的挑战。本文设计了一种基于皱褶结构Ti3C2Tx纳米片-单壁碳纳米管/可拉伸衬底双层结构的超可拉伸导电薄膜,用于可拉伸电磁干扰屏蔽材料和电极。所得薄膜即使在高达500%的应变下也具有高达3.01 × 103 S/m的应变不敏感电导率,这使薄膜具有高而稳定的电磁干扰屏蔽效率(EMI SE)值,为~ 45 dB。更有趣的是,即使在500%拉伸应变的2000次循环后,薄膜的EMI SE值也几乎保持不变,表明作为可拉伸的EMI屏蔽材料具有出色的长期使用稳定性。此外,利用制备的薄膜作为可拉伸电极,成功实现了具有超宽传感范围、超高稳定性和优异耐用性的电容式应变传感器。本文提出了一种应变不敏感导电膜的方便策略,旨在设计可拉伸的电磁干扰屏蔽材料和可穿戴电子设备电极。Curing and reinforcement effect of recovered carbon black from waste tires on brominated butyl rubberGuojie Zhang, Junjie Peng, Hanbing Wang, Yi Lu, Yong Zhangdoi:10.1016/j.compscitech.2024.110879 废轮胎再生炭黑对溴化丁基橡胶的固化及补强效果The recycling of zinc compound from waste tires and the negative impact of zinc oxide on environment have been major challenges in rubber industry. In this study, the components and microstructure of recovered carbon black (rCB) from waste tires pyrolysis are analyzed, in which the content of the ash and zinc element is 20% and 6.1%, and zinc sulfide is the main zinc compound. Zinc sulfide and zinc oxide could crosslink brominated butyl rubber (BIIR), and the crosslinking effect becomes more effective in the presence of carbon black N660. BIIR can be crosslinked and reinforced by rCB in the absence of other additives. BIIR/rCB composites have similar curing behavior and mechanical properties to the BIIR composites filled with N660 and cured by zine oxide. Therefore, rCB could replace commercial carbon black N660 and zinc oxide in BIIR, and this replacement will realize the effective use of carbon black and zinc compound in rCB from waste tires and promote the sustainable development of tire industry.废旧轮胎锌化合物的回收利用和氧化锌对环境的负面影响一直是橡胶工业面临的主要挑战。本研究对废轮胎热解回收炭黑(rCB)的组分和微观结构进行了分析,其中灰分和锌元素的含量分别为20%和6.1%,硫化锌是主要的锌化合物。硫化锌和氧化锌均能交联溴化丁基橡胶(BIIR),且在炭黑N660的存在下,交联效果更明显。在没有其他添加剂的情况下,可以用rCB交联和增强BIIR。BIIR/rCB复合材料的固化性能和力学性能与填充N660的BIIR复合材料的氧化锌固化性能相似。因此,rCB可以替代BIIR中的商用炭黑N660和氧化锌,这种替代将实现废轮胎rCB中炭黑和锌化合物的有效利用,促进轮胎工业的可持续发展。Fumed Silica Additives Enables Tunable Wettability of the Resin for Improved Composite Bipolar PlateJing Chen, Nan Qin, Runlin Fan, Liming Jin, Junsheng Zheng, Pingwen Ming, Cunman Zhang, Jim P. Zhengdoi:10.1016/j.compscitech.2024.110882 气相二氧化硅添加剂使树脂的润湿性可调,用于改进的复合双极板Composite bipolar plates (CBP) composed of resin and conductive filler are critical components in proton exchange membrane fuel cell (PEMFC) for achieving mechanical strength and electrical conductivity. The conductive filler entirely enveloped by resin is of significance for the flexibility of the CBP; while connected resin blocks the continued conductive channels and thus weakens the electrical properties of CBP. Herein, we propose a trade-off method between flexibility and conductivity of the CBP by wettability regulations of the resin, in which fumed silica additives are introduced into epoxy as composite adhesives. The abundant hydrogen bonds are demonstrated to be well-formed between epoxy and fumed silica for decreasing surface free energy (SFE) between resin and graphite. As a result, the composite adhesive with 2% fumed silica delivers moderate wettability enabling much improved CBP, which exhibits high electrical conductivity of 233.33 S cm-1 as well as flexural strength of 66.4 MPa. Moreover, the CBP also delivers improved areal specific resistance (5.34 mΩ cm2), thermal conductivity (10.58 W (m K)-1), and corrosion behaviors (0.0701 A cm-2) which guarantee the operation of the PEMFC. This work provides new insight from the wettability regulation of resins for improved CBP, which is an easy-operating method and has great potential for application in practical CBP fabrication.由树脂和导电填料组成的复合双极板(CBP)是质子交换膜燃料电池(PEMFC)中实现机械强度和导电性的关键部件。完全被树脂包裹的导电填料对CBP的柔韧性有重要意义;而连接的树脂阻塞了持续的导电通道,从而削弱了CBP的电性能。在此,我们提出了一种通过树脂的润湿性调节来平衡CBP的柔韧性和导电性的方法,其中将气相二氧化硅添加剂作为复合粘合剂引入环氧树脂中。环氧树脂和气相二氧化硅之间形成了丰富的氢键,降低了树脂和石墨之间的表面自由能(SFE)。结果表明,含2%气相二氧化硅的复合胶粘剂具有中等润湿性,大大提高了CBP,其导电率达到233.33 S cm-1,抗折强度达到66.4 MPa。此外,CBP还提供了更好的面比电阻(5.34 mΩ cm2)、导热系数(10.58 W (m K)-1)和腐蚀性能(0.0701 A cm-2),从而保证了PEMFC的运行。本研究从树脂润湿性调控方面为改进CBP提供了新的思路,该方法操作简便,在实际CBP制造中具有很大的应用潜力。Temperature-Dependent Evolution of Synthetic Coal-Derived Graphite Fillers and Their Reinforcement in Styrene Butadiene Rubber CompositesHao Zhang, Xiaoyu Ding, Yongjie Yang, Qinfu Liu, Leibo Ji, Kuo Li, Junmin Sun, Zhiming Sun, Qianyi Ma, Ying Wu, Xinyang Liu, Chul B. Park, Naisheng Jiangdoi:10.1016/j.compscitech.2024.110883 合成煤基石墨填料及其增强丁苯橡胶复合材料的温度演化This study investigated the structural evolution of synthetic coal-derived graphite (SCG), produced from anthracite through high-temperature treatments ranging from 1000 to 2900 °C, and its reinforcement potential in styrene butadiene rubber (SBR) composites. Upon heating the anthracite to 2000 °C, We observed a gradual structural transformation from an amorphous carbon structure with mixed sp2-sp3 bonding to an ordered sp2-bonded nano-sized graphitic structure. This transformation was accompanied by the evaporation of heteroatom functional groups, an increase in high surface energy site as well as micropore and void structures, and enhanced hydrophobic surface property. Beyond 2000 °C, a flake-like graphite with a larger particle size (average lateral size > 10 μm) was gradually formed through lateral and vertical crystalline growth mechanisms. The reinforcing potential of SCG fillers was revealed by incorporating them into SBR and evaluating the properties of the resulting composites. It was found that the tensile strength and 300% tensile modulus initially enhanced with SCG fillers treated up to 2000 °C, but decreased for fillers treated at 2300 and 2900 °C. On the other hand, storage modulus, tear resistance, and gas permeability consistently improved with fillers treated at higher temperatures. These findings highlight the relationship between the temperature-induced structural evolution of SCG fillers and their reinforcement performance in SBR composites, offering valuable insights for industrial rubber applications, particularly enhancing the performance and sustainability of automotive tire formulations.本研究调查了无烟煤经 1000 至 2900 °C 高温处理后产生的合成煤石墨(SCG)的结构演变及其在丁苯橡胶(SBR)复合材料中的增强潜力。将无烟煤加热到 2000 °C后,我们观察到其结构从混合 sp2-sp3 键的无定形碳结构逐渐转变为有序 sp2 键的纳米级石墨结构。这种转变伴随着杂原子官能团的蒸发、高表面能位点以及微孔和空隙结构的增加和疏水表面特性的增强。超过 2000 °C 后,通过横向和纵向结晶生长机制,逐渐形成了粒径更大(平均横向尺寸大于 10 μm)的片状石墨。通过在丁苯橡胶中加入 SCG 填料并对所得复合材料的性能进行评估,揭示了 SCG 填料的增强潜力。研究发现,SCG 填料在 2000 ℃ 以下处理时,拉伸强度和 300% 拉伸模量最初有所提高,但在 2300 ℃ 和 2900 ℃ 处理时,拉伸强度和 300% 拉伸模量有所降低。另一方面,在较高温度下处理的填料的储存模量、抗撕裂性和气体渗透性持续提高。这些发现强调了温度诱导的 SCG 填料结构演变与其在 SBR 复合材料中的补强性能之间的关系,为工业橡胶应用,尤其是提高汽车轮胎配方的性能和可持续性提供了有价值的见解。来源:复合材料力学仿真Composites FEM

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