今日更新:Composites Part A: Applied Science and Manufacturing 3 篇,Composites Part B: Engineering 3 篇,Composites Science and Technology 1 篇
Ultrahigh room and high − temperature mechanical properties of SiCf/SiC composites prepared by hybrid CVI and PIP methods: Effects of PIP temperature
Wei Yucong, Ye Fang, Zhang Yi, Guo Guangda, Cao Yuchen, Cheng Laifei
doi:10.1016/j.compositesa.2024.108502
复合CVI和PIP法制备SiCf/SiC复合材料的超高室温和 − 高温力学性能:PIP温度的影响
Unidirectional (UD) SiCf/SiC composites were prepared using chemical vapor infiltration (CVI)-polymer infiltration and pyrolysis (PIP) hybrid procedure at different PIP temperatures of 1100 °C (1100PIP), 1300 °C (1300PIP), and 1500 °C (1500PIP). The effect of PIP temperature on the microstructure of each component was studied. Results showed that SiC fiber strength and interfacial shear strength (IFSS) were the main factors affecting the mechanical properties of the composite. At 1100 °C, the fiber was thermally stable and IFSS was high, due to which 1100PIP achieved ultrahigh mechanical performance with tensile strength of 901.0 ± 87.7 MPa, flexural strength of 2186.5 ± 192.5 MPa, and toughness of 80.6 ± 12.0 MPa·m1/2. At 1300 °C, IFSS decreased slightly, due to the crystallization of BN interphase. Hence, the mechanical performance of 1300PIP decreased slightly to 789.8 ± 42.9 MPa, 1935.9 ± 163.2 MPa, and 58.2 ± 4.0 MPa·m1/2, respectively. At 1500 °C, severe fiber ceramization and decrease in IFSS caused severe decline in mechanical performance to about half of that of 1100PIP. The crack could be deflected not only at the fiber/BN (F/B) interface, but also at the CVI SiC/PIP SiC (C/P) interface, due to the existence of free carbon layers at the C/P interface, which played an important role in improving the strength and toughness of the composite. 1300PIP also showed excellent strength at high − temperature. At 1350 °C and 1500 °C, its flexural strengths were as high as 1529.0 ± 73.0 MPa and 1223.1 ± 81.1 MPa, respectively. The thermal conductivity and thermal expansion coefficient were also tested. Their values were mainly affected by the grain size and thermal stabilities of the SiC fiber and PIP matrix.
在1100 °C (1100PIP)、1300 °C (1300PIP)和1500 °C (1500PIP)的PIP温度下,采用化学蒸汽渗透(CVI)-聚合物渗透和热解(PIP)混合工艺制备了单向(UD) SiCf/SiC复合材料。研究了PIP温度对各组分显微组织的影响。结果表明,SiC纤维强度和界面剪切强度是影响复合材料力学性能的主要因素。 1100°C,纤维耐热,仿射高,由于1100脉冲实现超高力学性能与抗拉强度901.0 ±87.7 MPa, 挠曲强度2186.5±192.5 MPa, 和韧性80.6±12.0 MPa·m1/2。在1300 °C时,由于BN间相的结晶,IFSS略有下降。因此,1300年的力学性能pip 稍微下降为789.8±42.9 MPa, 1935.9±163.2 MPa,和58.2 ±4.0 MPa·m1/2,分别。在1500 °C时,纤维严重的陶瓷化和IFSS的降低导致机械性能严重下降,约为1100PIP的一半。由于C/P界面存在自由碳层,裂纹不仅在纤维/BN (F/B)界面发生偏转,而且在CVI SiC/PIP SiC (C/P)界面发生偏转,这对提高复合材料的强度和韧性起着重要作用。1300PIP在 − 高温下也表现出优异的强度。在1350 °C和1500 °C时,其抗弯强度分别高达1529.0 ± 73.0 MPa和1223.1 ± 81.1 MPa。测试了材料的导热系数和热膨胀系数。它们的值主要受SiC纤维和PIP基体的晶粒尺寸和热稳定性的影响。
Low-velocity impact response of hybrid sheet moulding compound composite laminates
James Pheysey, Ramon Del Cuvillo Mezquita, Fernando Naya Montans, Jesus Pernas Sanchez, Francesco De Cola, Francisca Martinez-Hergueta
doi:10.1016/j.compositesa.2024.108527
混合板料成型复合复合层压板的低速冲击响应
This work presents a comprehensive study on the impact damage tolerance of Sheet Moulding Compounds (SMCs). The performance of glass, carbon and hybrid glass/carbon SMCs are compared by means of tensile, compression, low-velocity impact and compression after impact experiments. Damage analysis of the impacted laminates was performed by ultrasonic and X-ray methodologies. The glass SMC exhibited the highest damage tolerance in low-velocity impact with the smallest damaged area, crack density and loss in compression after impact (CAI) strength. On the other hand, the carbon SMC demonstrated superior in-plane stiffness and strength, but exhibited a large damaged area and crack density under impact. The hybrid SMC displayed an optimal compromise, exhibiting intermediate tensile in-plane performance and excellent damage tolerance at lower impact energy levels, but suffered from extensive delamination at the highest impact energy. Overall, the findings highlight the suitability of hybrid SMCs for structural applications with potential impact risks.
本文对板料模压复合材料的冲击损伤容限进行了全面的研究。通过拉伸、压缩、低速冲击和冲击后压缩实验,比较了玻璃、碳和玻璃/碳混合SMCs的性能。采用超声和x射线方法对撞击层板进行损伤分析。玻璃SMC在低速冲击中表现出最高的损伤容限,损伤面积、裂纹密度和冲击后压缩损失(CAI)强度最小。另一方面,碳SMC具有优越的面内刚度和强度,但在冲击下表现出较大的损伤面积和裂纹密度。混合SMC表现出最佳的折衷,在较低的冲击能量水平下具有中等的平面内拉伸性能和优异的损伤容限,但在最高的冲击能量下存在广泛的分层。总的来说,研究结果强调了混合SMCs在具有潜在影响风险的结构应用中的适用性。
Joule debonding of carbon reinforced polymer (CFRP) lap shear joints bonded with graphene nanoplatelets (GNPs)/epoxy nanocomposites
Yuheng Huang, Lingshu Lei, Zhengyang Wang, Hanieh Eftekhari, Ian Kinloch, Cristina Vallés
doi:10.1016/j.compositesa.2024.108535
碳增强聚合物(CFRP)搭接剪切接头与石墨烯纳米片(GNPs)/环氧纳米复合材料的焦耳脱粘
The potential of Joule heating CFRPs joints bonded with conductive graphene/epoxy nanocomposites as adhesives for a selective debonding was investigated. To ensure a localized softening of the bondline without altering the adherend’s structure, the epoxy used in the adhesive’s formulation was chosen to have a considerably lower Tg than the adherend. Joule heating the bondline considerably reduced the lap shear strength (LSS) relative to when the test was performed at room temperature, due to thermally induced structural changes promoted in the polymer network, which was consistent with the nanocomposites’ thermomechanical behavior predicted by DMTA. The minimum LSS value was reached in the vicinity of the adhesive’s Tg , allowing an ease deconstruction of the joints. SEM characterization of their fracture surfaces revealed that by controlling the adhesive’s formulation and their Joule heating the joints’ failure mechanism can be tuned to ensure the recovery of undamaged adherends that can be reused.
研究了焦耳加热cfrp接头与导电石墨烯/环氧纳米复合材料结合作为粘合剂的选择性脱粘的潜力。为了确保结合线的局部软化而不改变粘附体的结构,粘合剂配方中使用的环氧树脂的Tg比粘附体低得多。与室温下相比,焦耳加热键合线大大降低了搭接剪切强度(LSS),这是由于热诱导的聚合物网络结构变化,这与DMTA预测的纳米复合材料的热力学行为相一致。最小LSS值在粘合剂的Tg附近达到,允许轻松解构关节。断裂表面的SEM表征表明,通过控制粘合剂的配方和焦耳加热,可以调整接头的破坏机制,以确保未损坏的粘附物的恢复,并可以重复使用。
Multidisciplinary Space Shield Origami Composite: Incorporating Cosmic Radiation Shielding, Space Debris Impact Protection, Solar Radiative Heat Shielding, and Atomic Oxygen Erosion Resistance
Ji-Hun Cha, Sarath Kumar Sathish Kumar, Woo-Hyeok Jang, Hanjun Lee, Jong Guk Kim, Gilsu Park, Chun-Gon Kim
doi:10.1016/j.compositesb.2024.111876
多学科空间屏蔽折纸复合材料:结合宇宙辐射屏蔽、空间碎片撞击防护、太阳辐射热屏蔽和抗原子氧侵蚀
Origami composites have been extensively utilized in space structures with constrained payload volumes due to their capability to efficiently transform compact structures into larger surface area or volume configurations. The proposed origami composite incorporates hydrogen-rich benzoxazine polymers known for their high radiation shielding capability and ultra-high-molecular-weight polyethylene fibers known for their high ballistic performance, radiation shielding capability, and flexibility. The proposed origami composite and manufacturing method can enhance bonding strength by achieving precise origami shapes and utilizing the same matrix for both flexible and rigid components. Membrane sheets are manufactured at a low curing temperature to provide flexibility, while rigid facets are separately manufactured at a high curing temperature to increase rigidity. The integration of a polyimide protection layer significantly enhances space environment resistance and reduces mass loss due to atomic oxygen erosion. Despite a slight decrease in ballistic performance after exposure to space conditions, the proposed origami composite maintains superior ballistic performance compared to conventional space materials and conventional origami composites. Compared to existing origami composites or conventional space materials, the proposed origami composite exhibited superior radiation shielding performance. The laminated structure of the proposed origami composite can offer some solar radiation shielding capability. The proposed origami composite offers a multifunctional origami solution as a membrane-space shield material, fulfilling requirements for high ballistic performance, cosmic radiation shielding, solar radiative heat shielding, and space environmental resistance.
由于折纸复合材料能够有效地将紧凑结构转化为更大的表面积或体积构型,因此在载荷体积受限的空间结构中得到了广泛的应用。拟议的折纸复合材料结合了富氢的苯并恶嗪聚合物,以其高辐射屏蔽能力而闻名,以及超高分子量聚乙烯纤维,以其高弹道性能、辐射屏蔽能力和灵活性而闻名。所提出的折纸复合材料及其制造方法可以通过实现精确的折纸形状和对柔性和刚性部件使用相同的矩阵来提高粘合强度。膜片在低固化温度下制造以提供灵活性,而刚性面在高固化温度下单独制造以增加刚性。聚酰亚胺保护层的集成显著增强了空间环境抗性,减少了原子氧侵蚀造成的质量损失。尽管暴露在空间条件下的弹道性能略有下降,但与传统空间材料和传统折纸复合材料相比,拟议的折纸复合材料保持了优越的弹道性能。与现有的折纸复合材料或常规空间材料相比,所提出的折纸复合材料具有更好的辐射屏蔽性能。所提出的折纸复合材料的层压结构可以提供一定的太阳辐射屏蔽能力。所提出的折纸复合材料提供了一种多功能的折纸解决方案,作为膜空间屏蔽材料,满足高弹道性能、宇宙辐射屏蔽、太阳辐射热屏蔽和空间环境抗性的要求。
Heterogeneous oxidation involving different atomic clusters in sintering-free amorphous SiBCN ceramic with MA@PDC-SiBCN structure
Zi-bo Niu, Daxin Li, Dechang Jia, Zhihua Yang, Kunpeng Lin, Yan Wang, Paolo Colombo, Ralf Riedel, Yu Zhou
doi:10.1016/j.compositesb.2024.111903
MA@PDC-SiBCN结构无烧结非晶SiBCN陶瓷中不同原子团簇的非均相氧化
Amorphous SiBCN monoliths featuring a structure of three-dimensional PDC-SiBCN network encapsulating MA-SiBCN nanoparticles (MA@PDC-SiBCN), were prepared without the need for sintering densification (>1800°C), enabling preparation of dense ceramics at a much lower temperature (1100°C). The continuous PDC-SiBCN network effectively inhibits oxygen diffusion, reducing the mass loss from B-C-N cluster oxidation and mass gain from silicon-containing clusters by 51.5% and 86.9%, respectively. Besides, the phase-separation coupled heterogeneous oxidation behaviors and kinetics of different atomic clusters in MA@PDC-SiBCN ceramic during non-isothermal oxidation up to 1500°C were investigated. Finally, the evolution of the different atomic clusters within the oxide layer during the heterogeneous oxidation process was analyzed to elucidate the micro-mechanisms behind the enhanced oxidation resistance.
无定形SiBCN单块具有三维PDC-SiBCN网络结构,封装MA-SiBCN纳米颗粒(MA@PDC-SiBCN),无需烧结致密化(>1800℃),可以在更低的温度(1100℃)下制备致密陶瓷。连续的PDC-SiBCN网络有效地抑制了氧的扩散,使B-C-N团簇氧化的质量损失和含硅团簇的质量增加分别降低了51.5%和86.9%。此外,研究了MA@PDC-SiBCN陶瓷中不同原子团簇在1500℃非等温氧化过程中的相分离耦合非均相氧化行为和动力学。最后,分析了非均相氧化过程中氧化层内不同原子团簇的演变,阐明了增强抗氧化性的微观机制。
Highly Robust, Processable and Multi-functional PDMS/Graphene Composite Aerogel Constructed by "Soft-Hard" Interface Engineering Strategy
Gaochuang Yang, Yiyun Li, Jinyu Zhu, Limin Ma, Zhangpeng Li, Jinqing Wang, Shengrong Yang
doi:10.1016/j.compositesb.2024.111904
基于“软硬”界面工程策略构建高鲁棒、可加工、多功能的PDMS/石墨烯复合气凝胶
Graphene aerogel (GA) has attracked wide attention for its potential applications in various fields. However, the graphene nanosheets in the GA framework often exhibit insufficient adhesion and interfacial contacts due to weak interactions, resulting in fragile cell walls and poor structural stability. Here, inspired by the principle of "soft-hard" compounding, a class of GA with extraordinary structural stability and mechanical property was prepared based on the in-situ bonding interfacial engineering between different phases in Pickering emulsion. Through interfacial engineering, the fatal compounding drawback between fusing oily polymer soft chains and water-soluble hard graphene oxide (GO) nanosheets is resolved, which enables polydimethylsiloxane (PDMS) chains to in-situ adhere onto GO nanosheets, eventually resulting in compelling structural-stable PDMS/GO aerogel (PGOA) backbone. Later, PDMS/GA (PGA) can be easily obtained by simple reduction of PGOA. The obtained PGA achieves excellent structural stability, 97.5% elasticity, 1.7 MPa compressive capacity, and unprecedented isotropic characteristics. The assembled flexible sensor based on PGA has a high sensitivity of 17.08 kPa-1. Additionally, PGA has low thermal conductivity (0.0245-0.0301 W/(m K)) and good flame retardancy (∼1000 °C). Because of these excellent properties, PGA has a wide range of potential applications in areas such as flexible sensing, thermal protection, and fire detection.
石墨烯气凝胶(GA)因其在各个领域的潜在应用而受到广泛关注。然而,由于弱相互作用,GA框架中的石墨烯纳米片往往表现出粘附和界面接触不足,导致细胞壁脆弱,结构稳定性差。受“软硬”复合原理的启发,基于Pickering乳液中不同相之间的原位键合界面工程,制备了一类具有优异结构稳定性和力学性能的GA。通过界面工程,解决了油性聚合物软链与水溶性硬氧化石墨烯(GO)纳米片之间的致命复合缺陷,使聚二甲基硅氧烷(PDMS)链能够原位粘附在氧化石墨烯纳米片上,最终形成引人注意的结构稳定的PDMS/GO气凝胶(PGOA)骨架。随后,通过对PGOA进行简单还原,就可以得到PDMS/GA (PGA)。得到的PGA具有优异的结构稳定性、97.5%的弹性、1.7 MPa的抗压能力和前所未有的各向同性特性。基于PGA组装的柔性传感器具有17.08 kPa-1的高灵敏度。此外,PGA具有低导热系数(0.0245-0.0301 W/(m K))和良好的阻燃性(~ 1000°C)。由于这些优异的性能,PGA在柔性传感、热保护和火灾探测等领域具有广泛的潜在应用。
Ultrathin, Flexible, and High-performance Bacterial Cellulose/Copper Nanowires Film for Broadband Electromagnetic Interference Shielding and Photothermal Conversion
Dan Guo, Bochong Wang, Jianyong Xiang, Anmin Nie, Kun Zhai, Tianyu Xue, Fusheng Wen, Yingchun Cheng, Congpu Mu
doi:10.1016/j.compscitech.2024.110919
用于宽带电磁干扰屏蔽和光热转换的超薄、柔性和高性能细菌纤维素/铜纳米线薄膜
The swift advancements in wearable electronics, implantable medical devices, fifth-generation mobile communication, unmanned aerial vehicles, and military stealth technology have led to a surge in demand for highly flexible multifunctional films. Consequently, the enhancement of electromagnetic radiation and the requirement for normal operation in extreme environments have posed significant challenges for flexible electromagnetic interference (EMI) shielding films. In this paper, ultra-thin, flexible bacterial cellulose (BC)/copper nanowires (CuNWs) (BCu) films with Janus structure are prepared by the combination of microwave-assisted hydrothermal synthesis and vacuum filtration method, which can be used for broadband EMI shielding and photothermal conversion. BCu films demonstrate exceptional mechanical properties, boasting a tensile strength range from 48.5 to 77.3 MPa, accompanied fracture strain 4.1 to 5.9%. When CuNWs mass in Janus film increases to 10 mg, the conductivity of BCu-4 Janus films can reach 4761.90 S cm-1. The ultra-strong EMI shielding effectiveness (SE, above 56.00 dB) is achieved in 6-26.5 GHz for BCu-4 film with an ultra-thin thickness (16 μm). Moreover, the specific EMI SE of BCu-4 is as high as 4294.38 dB mm-1. Furthermore, BCu Janus films exhibit outstanding photothermal conversion performance. A saturation temperature of BCu-4 Janus film reaches as high as 75 oC under irradiation of one sunlight (100 mW cm-2). The facile and collaborative strategy is provided for fabricating ultra-thin, flexible multifunctional Janus films with EMI shielding and photothermal conversion capabilities, addressing EMI problems in modern electronic technology and offering new avenues for applications in various fields.
随着可穿戴电子产品、植入式医疗设备、第五代移动通信、无人机、军用隐身技术的迅速发展,对高柔性多功能薄膜的需求激增。因此,电磁辐射的增强和极端环境下正常工作的要求对柔性电磁干扰(EMI)屏蔽膜提出了重大挑战。本文采用微波辅助水热合成和真空过滤相结合的方法制备了具有Janus结构的超薄柔性细菌纤维素/铜纳米线(BCu)薄膜,该薄膜可用于宽带电磁干扰屏蔽和光热转换。BCu薄膜具有优异的力学性能,抗拉强度为48.5 ~ 77.3 MPa,断裂应变为4.1 ~ 5.9%。当Janus膜中的CuNWs质量增加到10 mg时,BCu-4 Janus膜的电导率可达4761.90 S cm-1。超薄厚度(16 μm)的BCu-4薄膜在6-26.5 GHz频段具有超强的电磁干扰屏蔽效果(SE > 56.00 dB)。BCu-4的比EMI SE高达4294.38 dB mm-1。此外,BCu Janus薄膜具有出色的光热转换性能。BCu-4 Janus薄膜在一次太阳光(100mw cm-2)照射下饱和温度高达75℃。为制造具有电磁干扰屏蔽和光热转换能力的超薄、柔性多功能Janus薄膜提供了方便和协作的策略,解决了现代电子技术中的电磁干扰问题,并为各个领域的应用提供了新的途径。