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【新文速递】2024年10月18日复合材料SCI期刊最新文章

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今日更新:Composite Structures 1 篇,Composites Part A: Applied Science and Manufacturing 2 篇,Composites Part B: Engineering 4 篇

Composite Structures

Effect of Three-Dimensional auxetic honeycomb core on behavior of sound transmission loss in shallow sandwich cylindrical shell

Mojtaba Sayad Ghanbari Nezhad, Mehrdad Motavasselolhagh, Roohollah Talebitooti, Fengxian XIN

doi:10.1016/j.compstruct.2024.118624

三维消声蜂窝芯对浅夹层圆柱壳传声损失特性的影响

The primary objective of this research is to examine the sound transmission loss (STL) in a shallow sandwich cylindrical shell featuring a 3D auxetic honeycomb core. Initially, the 3D elasticity theory was employed by applying the state vector method and extracting both local and global transfer matrices to calculate STL relations for the cylindrical shell, including the auxetic honeycomb core. Subsequently, boundary conditions were applied to calculate the unknowns, eventually leading to a relationship for calculating STL within the structure. The derived equations were numerically solved using MATLAB software. The validity of the results obtained using this method was examined by comparing them with the findings of other researchers. Moreover, a comparison was conducted involving a large ratio of the curvature radius to thickness, considering both the auxetic honeycomb core and aluminum with equal mass. The results demonstrate a significant increase in STL when utilizing this auxetic honeycomb core compared to a material with the same mass. Specifically, at a frequency of 2 Hz, a significant enhancement of about 29.44 % in STL is observed when increasing the core thickness from 10.39 mm to 20.39 mm. Furthermore, STL results have been obtained for various thicknesses, radius of curvature, and incident angles.

本研究的主要目的是研究具有三维消声蜂窝芯的浅夹层圆柱壳的声传输损失(STL)。首先,采用三维弹性理论,采用状态向量法,提取局部和全局传递矩阵,计算了包括蜂窝芯在内的圆柱壳的STL关系。随后,应用边界条件计算未知数,最终得到计算结构内部STL的关系。利用MATLAB软件对导出的方程进行了数值求解。用这种方法得到的结果的有效性是通过与其他研究人员的发现进行比较来检验的。同时,考虑等质量的铝材和消声蜂窝芯,在曲率半径与厚度之比较大的情况下进行了对比。结果表明,与相同质量的材料相比,使用这种消声蜂窝芯时,STL显著增加。具体来说,在2 Hz频率下,当岩心厚度从10.39 mm增加到20.39 mm时,STL显著增强约29.44 %。此外,还得到了不同厚度、曲率半径和入射角下的STL结果。


Composites Part A: Applied Science and Manufacturing

The effect of the Weibull modulus on the shape of the stress–strain curves of thin-ply pseudo-ductile hybrid composites

F. Sheibanian, H. Hosseini-Toudeshky, M. Jalalvand, M.R. Wisnom

doi:10.1016/j.compositesa.2024.108532

威布尔模量对薄层伪韧性混杂复合材料应力-应变曲线形状的影响

This paper presents a numerical approach using ABAQUS CAE scripting to simulate the mechanical response of thin-ply pseudo-ductile hybrid composites. A parametric study demonstrates that interface critical fracture energy is essential for accurately modeling damage mechanisms and mechanical behavior. Correct shear strength identification enables the model to capture experimental observations, including fragmentation and the plateau region in the stress–strain curve. The analysis shows that the mechanical behavior of these composites is largely independent of fragmentation location patterns in the low-strain layer. Results emphasize the significant impact of the Weibull modulus on the stress–strain response, with careful selection leading to strong correlation with experimental data. Notable differences in best-fit Weibull moduli were observed for different materials, with higher values for high modulus carbon fibers.

本文提出了一种利用ABAQUS CAE脚本对薄层伪延性混杂复合材料力学响应进行数值模拟的方法。参数化研究表明,界面临界断裂能是准确模拟损伤机理和力学行为的关键。正确的抗剪强度识别使模型能够捕捉到实验观测结果,包括应力-应变曲线中的破碎和高原区域。分析表明,复合材料的力学行为在很大程度上与低应变层的破碎位置模式无关。结果强调了威布尔模量对应力-应变响应的显著影响,经过精心选择,与实验数据具有较强的相关性。不同材料的最佳拟合威布尔模量存在显著差异,高模量碳纤维的最佳拟合威布尔模量更高。


Analysis of rapid decompression failure in polymer liner of Type IV hydrogen storage vessels using a novel fluid–solid coupling model

Yitao Li, Zhongmin Xiao, Yanmei Zhang, Weiguo Li, Wengang Zhang

doi:10.1016/j.compositesa.2024.108531

基于新型流固耦合模型的IV型储氢容器聚合物内衬快速减压失效分析

Type IV vessels have been developed for hydrogen storage systems, but the rapid decompression failure during the decompression process can lead to the collapse of the liner, significantly reducing the lifespan of the vessels. This study aims to investigate nonlinear buckling behaviors and collapse mechanisms of polymer liner in Type IV hydrogen storage vessels. Considering the intrinsic coupling between hydrogen gas depletion and mechanical behavior of vessels, a fluid–solid coupling model was proposed using the fluid cavity techniques and HyperMesh. Results indicated that the pressure difference generated on the liner is the primary cause leading to the polymer liner collapse. The critical pressure difference significantly increases with the thickness of the liner, while it decreases nonlinearly with the increase in void defect size. Parametric sensitivity analysis highlighted the depth of initial void defect and the liner thickness as two significant influencing factors in the critical decompression rate.

IV型储氢罐已被开发用于储氢系统,但在减压过程中快速减压失败可能导致衬管坍塌,从而大大降低了储氢罐的使用寿命。本研究旨在研究IV型储氢容器中聚合物衬垫的非线性屈曲行为和坍塌机理。考虑到氢气耗尽与容器力学行为之间的内在耦合,采用流体腔技术和HyperMesh技术建立了容器的流固耦合模型。结果表明,尾管上产生的压差是导致聚合物尾管坍塌的主要原因。临界压差随衬垫厚度的增大而显著增大,随空洞缺陷尺寸的增大而非线性减小。参数敏感性分析表明,初始空洞缺陷深度和衬板厚度是影响临界减压率的两个重要因素。


Composites Part B: Engineering

“Borrow-force-attack-force” by multi-scale elastic metamaterial with nonlinear damping

Chao Zhang, Di Zhang, Fujie Yin, Mingjie Guo, Fuyin Ma, Chengjun Wu

doi:10.1016/j.compositesb.2024.111884

 

具有非线性阻尼的多尺度弹性超材料的“借-力-攻-力”

The powerful energy carried by low-frequency vibration is often challenging to be effectively attenuated using traditional damping materials. If low-frequency vibration can be controlled through the energy carried by the excitation itself, the cost of achieving ultra-wide low-frequency vibration control would be significantly reduced. To this end, this paper constructs a multi-scale elastic metamaterial with nonlinear damping (MEMND) to achieve the efficient suppression of ultra-wide low-frequency vibration through its unique transmission characteristics and the effect of “borrow-force-attack-force” (leveraging the excitation to dampen vibration), which is amplified with increasing external excitation. Theoretical, simulation, and experimental results demonstrate that MEMND can achieve over 10 dB damping enhancement at the expense of losing a small amount of the bandgap effect. It exhibits high sensitivity to external excitation in the low-frequency region, offering a promising opportunity for “borrow-force-attack-force”. This work integrates a natural nonlinear damping element into elastic metamaterials and leverages the nonlinear action mechanism of external excitation, presenting a different approach for nonlinear metamaterial design with potential engineering applications.

低频振动所携带的强大能量往往难以用传统的阻尼材料有效衰减。如果可以通过激励本身携带的能量来控制低频振动,那么实现超宽低频振动控制的成本将大大降低。为此,本文构建了一种具有非线性阻尼的多尺度弹性超材料(MEMND),利用其独特的传输特性和“借-力-攻-力”(利用激励来抑制振动)的效果,并随着外部激励的增加而放大,从而实现对超宽低频振动的有效抑制。理论、仿真和实验结果表明,MEMND可以在损失少量带隙效应的情况下实现10 dB以上的阻尼增强。它在低频区域对外部激励具有很高的灵敏度,为“借-力-攻-力”提供了很好的机会。本研究将自然非线性阻尼元件集成到弹性超材料中,并利用外部激励的非线性作用机制,为具有潜在工程应用价值的非线性超材料设计提供了一种不同的方法。


Cartilage regeneration achieved in photo-crosslinked hyaluronic hydrogel bioactivated by recombinant humanized collagen type III

Yang Xu, Jing Wang, Zhanhong Liu, He Qiu, Lu Song, Shuo Liu, Yajun Tang, Lu Chen, Xing Ma, Kai Zhang, Hai Lin, Xingdong Zhang

doi:10.1016/j.compositesb.2024.111886

 

重组人源ⅲ型胶原生物活化光交联透明质水凝胶实现软骨再生

Collagen has been extensively investigated as a bioactive material in cartilage tissue engineering. Recombinant humanized collagen type III (rhCol III) possessed excellent biocompatibility and imperative interactions with various cells shows a significant advantage as the starting material of medical devices. To investigate the bioactivation effect of rhCol III in cartilage tissue engineering, methacrylated hyaluronic acid (HA-MA) was prepared and rhCol III was further compounded to establish a photo-crosslinked composite hydrogel (HA-rhCol Ⅲ) platform to study the cartilage regeneration with chondrocytes encapsulated. The results verified that the HA-rhCol III hydrogels could be rapidly formed with stable mechanical properties using the blue light curing system. Meanwhile, the rhCol III could be effectively retained inside the composite hydrogel, which was conducive to maintain its bioactive function for a longer period. In vitro cell experiments confirmed that rhCol III improved the local microenvironment for chondrocytes, which provided abundant adhesion sites and further promoted cell migration, proliferation and differentiation. In vivo results indicated that the composite hydrogels could be conveniently applied to fulfill the cartilage defect in rabbit, and the histological and immunohistological results suggested that cartilage regeneration could be achieved with the application of HA-rhCol Ⅲ composite hydrogels. It could be concluded that the addition of rhCol III could bioactivate the hydrogel and promote the tissue regeneration, showing potential for application in tissue engineering.

胶原蛋白作为一种生物活性材料在软骨组织工程中得到了广泛的研究。重组人源化III型胶原具有良好的生物相容性和与多种细胞的良好相互作用,作为医疗器械的起始材料具有显著的优势。为了研究rhCol III在软骨组织工程中的生物活化作用,制备甲基丙烯酸透明质酸(HA-MA),进一步复配rhCol III,建立光交联复合水凝胶(HA-rhColⅢ)平台,研究软骨细胞包封后的软骨再生。结果表明,蓝光固化体系可以快速形成具有稳定力学性能的HA-rhCol III水凝胶。同时,rhCol III能有效保留在复合水凝胶内部,有利于较长时间保持其生物活性功能。体外细胞实验证实,rhCol III改善了软骨细胞的局部微环境,提供了丰富的粘附位点,进一步促进了细胞的迁移、增殖和分化。体内实验结果表明,复合水凝胶可以方便地用于兔软骨缺损的修复,组织学和免疫组织学结果表明,HA-rhColⅢ复合水凝胶可以实现软骨的再生。由此可见,rhCol III的加入对水凝胶具有生物活化作用,促进了组织再生,在组织工程中具有应用潜力。


Enhancing interfacial locking of the CF and PBPESK resin by in-situ electrochemical deposition of MOF nanoparticles

Wenqi Zhao, Hang Jia, Yue Qiao, Yu Zhang, Junyi Wu, Xigao Jian, Cheng Liu

doi:10.1016/j.compositesb.2024.111888

 

原位电化学沉积MOF纳米颗粒增强CF和PBPESK树脂的界面锁定

The interfacial bonding of carbon fiber reinforced polymer composites plays a critical role in the overall performance of the composites. Poor interfacial bonding leads to catastrophic damage of composites when subjected to external loads. In this study, three-dimensional (3D) NH2-UiO-66 nanoparticles in-situ synthesis on the carbon fiber (CF) surface using an electrochemical method was achieved facilely and efficiently to enhance the interfacial adhesion of CF/PBPESK composites. The influence of incorporating 3D NH2-UiO-66 nanoparticles into the interphase on the interfacial and mechanical properties of carbon fiber reinforced composites was systematically investigated. The NH2-UiO-66 nanoparticles significantly increased the carbon fibers surface energy. The flexural, interlaminar shear and interfacial shear strength of the N–CF–6min/PBPESK composite were improved by 19 %, 31 %, and 93 %, respectively, compared to the D-CF/PBPESK composite. Furthermore, the interfacial failure mechanism of the composites was investigated. This approach offered a simple and efficient strategy for the in-situ synthesis of interfacial phase characterized by robust mechanical locking effects.

碳纤维增强聚合物复合材料的界面结合对复合材料的整体性能起着至关重要的作用。当复合材料受到外部载荷时,界面粘结不良会导致材料的灾难性损伤。在本研究中,采用电化学方法在碳纤维(CF)表面原位合成了三维(3D) NH2-UiO-66纳米颗粒,以增强CF/PBPESK复合材料的界面附着力。系统研究了界面相中加入三维NH2-UiO-66纳米颗粒对碳纤维增强复合材料界面性能和力学性能的影响。NH2-UiO-66纳米颗粒显著提高了碳纤维的表面能。与D-CF/PBPESK复合材料相比,N-CF-6min /PBPESK复合材料的弯曲强度、层间剪切强度和界面剪切强度分别提高了19%、31%和93%。进一步研究了复合材料的界面破坏机理。该方法为原位合成具有较强机械锁定效应的界面相提供了一种简单有效的方法。


Density Gradient Structure Foams Prepared by Novel Two-step Foaming Strategy: Performance, Simulation and Optimization

Xingyu Jia, Wenyu Zhong, Yichong Chen, Dongdong Hu, Jiayang Sun, Yao Peng, Jiabao Yu, Xiulei Jiang, Ling Zhao

doi:10.1016/j.compositesb.2024.111890

新型两步发泡策略制备密度梯度结构泡沫:性能、模拟与优化

Functional gradient foam materials play a crucial role in meeting the diverse performance and functionality requirements of modern engineering. Density gradients enable the distribution of mechanical, dielectric, and optical properties within materials, exhibiting a gradient representation. However, creating density gradients within foams poses a significant challenge, especially for semi-crystalline polymers. The paper proposed a novel two-step foaming method for preparing polypropylene (PP) foams with density gradient structure (DGS). Initially, a pre-foaming process was conducted to prepare PP pre-foams with uniform structure (US) at low temperatures, followed by a secondary foaming process on partially saturated PP pre-foams to fabricate PP DGS foams. By adjusting the duration of partial saturation time, PP foams with various DGS can be achieved. Compared with the commonly used one-step foaming method and uniform foaming method in the literature, the DGS foams prepared by the two-step foaming method exhibit not only a significant enhancement in mechanical property but also achieve the lowest thermal conductivity, while maintaining comparable and outstanding sound insulation performance. Finally, a comprehensive evaluation model using COMSOL Multiphysics was developed for the DGS foams, providing insights for optimizing foam performance through process enhancements.

功能梯度泡沫材料在满足现代工程对各种性能和功能的要求方面起着至关重要的作用。密度梯度使材料内部的机械、介电和光学特性分布成为可能,呈现出梯度表示。然而,在泡沫中产生密度梯度是一个重大挑战,特别是对于半结晶聚合物。提出了一种制备密度梯度结构(DGS)聚丙烯(PP)泡沫的新型两步发泡方法。首先采用低温预发泡法制备结构均匀(US)的PP预泡沫,然后在部分饱和的PP预泡沫上进行二次发泡法制备PP DGS泡沫。通过调整部分饱和时间的长短,可以得到具有不同DGS的PP泡沫。与文献中常用的一步发泡法和均匀发泡法相比,两步发泡法制备的DGS泡沫不仅力学性能显著增强,而且导热系数最低,同时保持了相当优异的隔声性能。最后,利用COMSOL Multiphysics为DGS泡沫开发了一个综合评估模型,为通过工艺改进优化泡沫性能提供了见解。



来源:复合材料力学仿真Composites FEM
ACTMechanicalOpticalSystemHyperMesh振动断裂复合材料非线性化学光学理论材料
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首次发布时间:2024-11-27
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【新文速递】2024年10月20日复合材料SCI期刊最新文章

今日更新:Composite Structures 1 篇,Composites Part A: Applied Science and Manufacturing 2 篇,Composites Part B: Engineering 1 篇,Composites Science and Technology 3 篇Composite StructuresAn efficient moving-mesh strategy for predicting crack propagation in unidirectional composites: Application to materials reinforced with aligned CNTsDomenico Ammendolea, Francesco Fabbrocino, Lorenzo Leonetti, Paolo Lonetti, Arturo Pascuzzodoi:10.1016/j.compstruct.2024.118652预测单向复合材料裂纹扩展的有效移动网格策略:在定向碳纳米管增强材料中的应用This paper presents an efficient numerical approach for reproducing the process of crack propagation inside unidirectional composites subjected to general loading conditions, with special reference to epoxy materials enhanced with embedded aligned CNTs. This approach involves a traditional FE framework improved by the Moving Mesh (MM) technique based on the Arbitrary Lagrangian-Eulerian (ALE) formulation and the Interaction Integral Method (M−integral). The MM serves as a powerful numerical tool to simulate the discrete crack advance with minimal remeshing, thus reducing the computational complexities. Instead, the M−Integral method, formulated for generally anisotropic materials, has been employed to extract the mixed-mode Stress Intensity Factors (SIFs), which are necessary to define the crack onset condition and propagation direction on the basis of the modified Maximum Hoop Stress Criterion. The proposed strategy includes the extended rule of mixtures to evaluate the homogenized elastic properties of nano-reinforced composites. The validity of the proposed methodology has been assessed through comparisons with experimental data and numerical results available in the literature.本文提出了一种有效的数值方法来模拟单向复合材料在一般载荷条件下的裂纹扩展过程,特别针对嵌入定向碳纳米管增强的环氧材料。该方法采用了基于任意拉格朗日-欧拉(ALE)公式和相互作用积分法(M−积分)的移动网格(MM)技术改进的传统有限元框架。MM作为一种强大的数值工具,可以用最小的网格来模拟离散裂纹的进展,从而降低了计算的复杂性。相反,采用M−积分方法,为一般各向异性材料制定,提取混合模式应力强度因子(SIFs),这是在修正的最大环向应力准则的基础上定义裂纹开始条件和扩展方向所必需的。该方法采用扩展混合规则来评价纳米增强复合材料的均质弹性性能。通过与文献中可用的实验数据和数值结果的比较,评估了所提出方法的有效性。Composites Part A: Applied Science and ManufacturingMoisture effects on the transverse compressive behaviour of single flax fibresAnouk Chevallier, Wajih Akleh, Jason Govilas, Florian Boutenel, Violaine Guicheret-Retel, Johnny Beaugrand, Cédric Clévy, Vincent Placetdoi:10.1016/j.compositesa.2024.108509水分对亚麻纤维横向压缩性能的影响Studying the effects of moisture on the mechanical behaviour of single flax fibres, particularly in the transverse direction, is of key importance for the reliable use of biobased composites exposed to varying humidity levels. In this study, the apparent transverse Young’s modulus evolution of single flax fibres is recorded through repeated compressive load/unload cycles conducted at three Relative Humidity (RH) levels— 40%, 60%, and 80%. No significant changes in the apparent Young’s modulus, determined from the unloading, were observed during transverse compression cycling or under increasing humidity conditions. The absence of apparent softening with the rise in RH is attributed to the expression of two antagonistic mechanisms: wall softening due to plasticisation and structural stiffening linked to fibre compaction. Intriguingly, a noteworthy transverse stiffening is recorded at 40% RH following the humidification and drying of the fibre. This outcome is ascribed to a hornification phenomenon.研究水分对单个亚麻纤维力学性能的影响,特别是在横向上的影响,对于暴露在不同湿度水平下的生物基复合材料的可靠使用至关重要。在这项研究中,通过在三种相对湿度(RH)水平(40%、60%和80%)下重复压缩加载/卸载循环,记录了单个亚麻纤维的表观横向杨氏模量演变。在横向压缩循环或增加湿度条件下,从卸载确定的表观杨氏模量没有显著变化。随着相对湿度的升高,没有明显的软化是由于两种拮抗机制的表达:由于塑化引起的壁软化和与纤维压实有关的结构硬化。有趣的是,在纤维的加湿和干燥后,在40% RH下记录了一个值得注意的横向硬化。这种结果归因于角质化现象。Freeform trajectory generation for fiber reinforced polymer composites additive manufacturing with variable-deposition-widthDanjie Bi, Pengcheng Hu, Zhaoyu Li, Jiancheng Hao, Kai Tang, Molong Duandoi:10.1016/j.compositesa.2024.108516变沉积宽度纤维增强聚合物复合材料增材制造的自由曲面轨迹生成Continuous carbon fiber-reinforced polymers (CCFRPs) printing is a unique additive manufacturing (AM) technique that enhances design flexibility and enables on-demand production of lightweight, high-strength composite parts. However, current trajectory generation methods for CCFRPs-AM have limited control over fiber placement and flexible matrix path infill, particularly in complex regions, often using constant deposition widths that restrict path coverage and mechanical properties. To address these limitations, this paper presents a variable-deposition-width (VDW) trajectory generation method for CCFRPs-AM. The approach integrates a streamline-based technique for fiber paths with a Voronoi diagram-based method for matrix path generation, optimizing path placement based on 2D stress fields while accommodating user-defined fiber paths. Mechanical tests by us on fabricated open-hole composite components demonstrate that the proposed approach enhances the interfacial bonding and increases the maximal loading capacity under tensile stress.连续碳纤维增强聚合物(CCFRPs)打印是一种独特的增材制造(AM)技术,可提高设计灵活性,并可按需生产轻质、高强度复合材料部件。然而,目前CCFRPs-AM的轨迹生成方法对纤维放置和柔性矩阵路径填充的控制有限,特别是在复杂区域,通常使用恒定的沉积宽度,限制了路径覆盖和机械性能。为了解决这些限制,本文提出了一种CCFRPs-AM的变沉积宽度(VDW)轨迹生成方法。该方法集成了基于流线的光纤路径技术和基于Voronoi图的矩阵路径生成方法,基于二维应力场优化路径放置,同时适应用户定义的光纤路径。我们对预制的裸眼复合材料构件进行了力学试验,结果表明该方法增强了界面结合,提高了拉伸应力下的最大载荷能力。Composites Part B: EngineeringUnveiling Exotic Multi-Scale Microstructure Transformation and Crack Formation Mechanisms in Eutectic Ceramic Composite by Laser Powder Bed FusionZhonglin Shen, Haijun Su, Minghui Yu, Yang Cao, Yinuo Guo, Hao Jiang, Yuan Liu, Xiang Li, Dong Dong, Peixin Yang, Zhuo Zhang, Min Guo, Wentao Yandoi:10.1016/j.compositesb.2024.111883 揭示激光粉末床熔合共晶陶瓷复合材料的多尺度显微组织转变和裂纹形成机制Laser powder bed fusion (LPBF) represents an advanced and versatile technology. Exploiting its distinctive advantages for direct and rapid fabrication of complex-structured melt-grown oxide eutectic ceramic composite represents a pioneering yet challenging endeavor. In this work, LPBF is creatively employed to fabricate turbine blade-shaped, in-situ ternary eutectic ceramic composite. Through the integration of experimental procedures, Finite element method (FEM) simulations, and numerical analyses, an innovative design and manufacturing of oxide eutectic ceramic composites have been successfully established. Comprehensive FEM simulations, with detailed interface characteristic analysis, have revealed macro-scale cracks induced by intense maximum principal stress, and micro-cracks stemming from significant interfacial energy disparities among the three constituent phases. The applications of rapid solidification and nucleation theories have facilitated profound insights into the formation mechanisms of multi-scale exotic microstructures, including top-layer coarse dendrites, rosette-like spherical internally grown eutectic colony within layers, and columnar eutectic colonies with ultra-fine lamellar eutectic structures. Micro-mechanical property testing reveals enhanced performance in the inter-layer ultra-fine lamellar eutectic structure, which is attributed to a refined eutectic spacing of approximately 61 nm, coupled with distinct and robust bonding interfaces. These groundbreaking achievements, focusing on the processing-microstructure-property relationship in the fabrication of gas turbine blade-shaped solidified eutectic ceramic composite using LPBF, provide invaluable theoretical insights and data. This knowledge is crucial for the LPBF production of high-temperature structural materials, highlighting its significant potential applications in fields of aerospace and mechanical engineering.激光粉末床熔合(LPBF)是一种先进的、通用的技术。利用其独特的优势,直接和快速制造复杂结构的熔融生长氧化物共晶陶瓷复合材料代表了一个开创性但具有挑战性的努力。在这项工作中,LPBF创造性地用于制造涡轮叶片形状的原位三元共晶陶瓷复合材料。通过实验、有限元模拟和数值分析相结合,成功建立了氧化物共晶陶瓷复合材料的创新设计和制造方法。综合有限元模拟和详细的界面特征分析,揭示了由强烈的最大主应力引起的宏观裂纹和由三个组成相之间显著的界面能差异引起的微观裂纹。快速凝固和成核理论的应用,有助于深入了解多尺度外来组织的形成机制,包括顶层粗枝晶、层内玫瑰花状球形共晶集落和具有超细层状共晶组织的柱状共晶集落。微观力学性能测试表明,层间超细层状共晶结构的性能得到了提高,这是由于共晶间距细化到约61 nm,结合界面明显且坚固。这些突破性的成果,聚焦于利用LPBF制造燃气轮机叶片型凝固共晶陶瓷复合材料的加工-显微组织-性能关系,提供了宝贵的理论见解和数据。这些知识对于高温结构材料的LPBF生产至关重要,突出了其在航空航天和机械工程领域的重要潜在应用。Composites Science and TechnologyRate-dependent mechanical and self-monitoring behaviors of 3D printed continuous carbon fiber compositesLanting Liu, Yinggang Miao, Qiong Deng, Xiaobin Hu, Yu Zhang, Ruifeng Wang, Yongshuai Wang, Mengjia Su, Yiu-Wing Maidoi:10.1016/j.compscitech.2024.110914 3D打印连续碳纤维复合材料的速率依赖力学和自监测行为3D printed continuous carbon fiber reinforced polymer (CFRP) composites offer great advantages in structural health monitoring (SHM) owing to their flexibility in complex structure fabrication. Considering the many prospective aerospace applications, tensile experiments were designed to study their mechanical and self-sensing behaviors under a wide range of strain rates. The turning points in the resistance vs strain curves reveal the damage evolution of the specimens and divide the deformations into linear straining and damage evolution regions. Fiber elongation and fiber contact reduction dominate the resistance increase in the linear straining region and the resistance curve behaves linearly. But fiber breakage is the predominant factor in the damage evolution region, yielding a concave resistance curve. Strength, fracture strain, and resistance variation are found to display significant strain rate dependencies that increase with increasing strain rate. Numerous microcracks are formed and evolved into secondary cracks under dynamic loading. This process absorbs more strain energy and produces more carbon fiber breaks, sustaining a higher fracture strain and resistance variations. A model is developed to describe the strain- and strain rate- dependent resistance behaviors, and the predicted results agree well with experimental data. The outcomes of this work contribute to the application of 3D printed continuous CFRP composites in SHM.3D打印连续碳纤维增强聚合物(CFRP)复合材料由于其在复杂结构制造中的灵活性,在结构健康监测(SHM)方面具有很大的优势。考虑到许多潜在的航空航天应用,设计了拉伸实验来研究它们在大范围应变速率下的力学和自传感行为。电阻应变曲线的拐点反映了试样的损伤演化过程,并将变形划分为线性应变区和损伤演化区。在线性应变区,纤维伸长和纤维接触减少主导了电阻的增加,电阻曲线呈线性变化。但纤维断裂是损伤演化区的主导因素,形成凹形的阻力曲线。强度、断裂应变和阻力变化显示出显著的应变速率依赖性,随应变速率的增加而增加。在动加载作用下,形成了大量微裂纹并演变为次生裂纹。这个过程吸收更多的应变能,产生更多的碳纤维断裂,保持更高的断裂应变和阻力变化。建立了一个模型来描述应变和应变速率相关的电阻行为,预测结果与实验数据吻合较好。本研究成果有助于3D打印连续碳纤维增强塑料复合材料在SHM中的应用。In situ Analysis of Three-Dimensional Microcrack Propagation in Cross-Ply Laminates Using Synchrotron Radiation X-ray Computed TomographyKosuke Takahashi, Ryuto Higashiyama, Gaoge Xue, Takashi Nakamuradoi:10.1016/j.compscitech.2024.110918 交叉层合板三维微裂纹扩展的同步辐射x射线计算机断层原位分析This study utilized synchrotron radiation X-ray computed tomography to investigate the initiation and propagation of microcracks in cross-ply carbon fiber-reinforced polymer (CFRP) laminates under mechanical loading. Initially, static tensile loads were applied to detect microcracks within a ply thickness of 160 μm. The crack propagation was subsequently characterized, extending across adjacent carbon fibers and along the interfaces of individual fibers into the material's interior. The experiment was repeated with cyclic loading, where the laminates were imaged periodically. Analysis of the images revealed the presence of microcracks and provided insights into their progression from the point of initiation. Notably, microcracks exhibited the initiation toward the interior of the material rather than across the neighboring carbon fibers, whereas their propagation is more significant across the adjacent carbon fibers particularly under the static loading. Under cyclic loading, however, the crack propagation toward the interior of the material was more pronounced, implying different propagation behavior than when under static loading. These findings were also validated through the distribution of energy release rate and stress triaxiality along the crack tip calculated by finite element analysis.本研究利用同步辐射x射线计算机断层扫描技术研究了机械载荷作用下交叉碳纤维增强聚合物(CFRP)层合板微裂纹的萌生和扩展。最初,应用静态拉伸载荷检测厚度为160 μm的微裂纹。随后对裂纹扩展进行了表征,裂纹扩展穿过相邻的碳纤维,并沿着单个纤维的界面延伸到材料内部。在循环加载下重复实验,其中层压板周期性成像。对图像的分析揭示了微裂纹的存在,并提供了从起始点到其进展的见解。值得注意的是,微裂纹在材料内部萌生,而不是在相邻的碳纤维上萌生,而在静态载荷下,微裂纹在相邻碳纤维上的传播更为显著。而在循环加载下,裂纹向材料内部扩展更为明显,其扩展行为与静态加载时不同。通过有限元分析计算裂纹尖端的能量释放率分布和应力三轴性,验证了上述结论。Breaking mechanical performance trade-off in 3D-printed complex lattice-inspired multi-cell tubes under axial compressionYulong He, Yanjiao He, Jiapeng Sun, Xin Li, Ming-Hui Lu, Yan-Feng Chendoi:10.1016/j.compscitech.2024.110920 轴向压缩下3d打印复杂点阵多胞管的断裂力学性能权衡It is a long-standing challenge to balance the structural load capacity and toughness in the design of lightweight multi-cell tubes. To tackle this challenge, we provide two kinds of complex lattice-inspired composite multi-cell tubes. The composite multi-cell tubes consist of inner polylactic acid (PLA) complex lattice-inspired multi-cell tubes and outside aluminum tubes. The energy absorption capacity of these multi-cell tubes was evaluated under quasi-static axial compression. The effect of cross-sectional topology and thermal exposure were considered in the experiment. The results show that the integration of PLA tubes within aluminum tubes significantly enhances their energy absorption performance, effectively addressing the limitations posed by the low fracture strain of PLA. The synergistic effect between the aluminum and PLA tubes mitigates the fracture instability and distributes the load more evenly, resulting in improved specific energy absorption (SEA) and mean crushing force (MCF) up to 103.32% and 184.38%, respectively. In these composite tubes, a global self-similar layout can markedly enhance its energy absorption. However, their mechanical properties decrease significantly at 323K compared to room temperature. Overall, this research provides a novel approach to enhancing the mechanical performance of PLA tubes, paving the way for their application in engineering fields requiring lightweight and high-strength structures.在轻量化多孔管的设计中,如何平衡结构承载能力和韧性是一个长期存在的挑战。为了解决这一挑战,我们提供了两种复杂的晶格启发复合多细胞管。复合多胞管由内聚乳酸(PLA)复合点阵多胞管和外铝管组成。在准静态轴向压缩条件下,对多胞管的吸能能力进行了评价。实验中考虑了截面拓扑结构和热暴露的影响。结果表明,将聚乳酸管集成在铝管中显著提高了聚乳酸管的吸能性能,有效地解决了聚乳酸管断裂应变低的局限性。铝管与PLA管的协同作用减轻了断裂失稳,载荷分布更加均匀,比能吸收(SEA)和平均破碎力(MCF)分别提高了103.32%和184.38%。在这些复合管中,整体自相似布局可以显著提高其能量吸收。但在323K时,与室温相比,其力学性能明显下降。总的来说,本研究为提高聚乳酸管的力学性能提供了一种新的方法,为其在需要轻量化和高强度结构的工程领域的应用铺平了道路。来源:复合材料力学仿真Composites FEM

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